A method of attaching a thermoplastic-based workpiece and a metal workpiece involves the use of a metal reaction coating. The metal reaction coating is applied over a base metal substrate of the metal workpiece such that the metal reaction coating faces and contacts the thermoplastic-based workpiece when the two workpieces are assembled in overlapping fashion. To attach the workpieces at their faying interface, an energy source such as, for example, a laser beam or an electric arc, is directed against the metal workpiece to create a zone of concentrated heat that at least warms up the metal reaction coating and melts a portion of the thermoplastic-based workpiece. Such heated activity at the faying interface promotes interfacial chemical bonding between the thermoplastic-based workpiece and the metal workpiece that contributes to an enhanced attachment between the workpieces.

The disclosure generally relates to filaments and in particular, filaments for use in fused filament fabrication to prepare 3D printed articles. The filaments may be prepared from a polymer composition comprising: A) 55 to 95 weight percent semi-aromatic copolyamide having a melting point; and B) 5 to 45 weight percent amorphous copolyamide having a melting point.

A needle includes a hollow needle body. The needle body includes a sharp and a proximal end portion located opposite the sharp and defining an opening. The needle body has at least one thru hole and a lumen. The thru hole is located at or proximate the sharp. The lumen is provided between the thru hole and the opening of the end portion. The needle body is constructed of a blend of a polymeric base material for providing flexibility, and a fiber material for providing rigidity.

To provide a novel material that maintains suppleness which is the advantage of a material using fibers and has a low thermal shrinkage ratio, and a method for producing the material, a partially welded material using the material, a composite material, and a method for producing a molded product.

A material including: a first region, a fiber region, and a second region continuously in a thickness direction; the first region and the second region being each independently a resin layer including from 20 to 100 mass % of a thermoplastic resin component and from 80 to 0 mass % of reinforcing fibers; the fiber region including from 20 to 100 mass % of thermoplastic resin fibers and from 80 to 0 mass % of reinforcing fibers; the thermoplastic resin component included in the first region and the thermoplastic resin component included in the second region each independently having a crystallization energy during temperature increase of 2 J/g or greater, measured by differential scanning calorimetry; and the thermoplastic resin fibers included in the fiber region having a crystallization energy during temperature increase of less than 1 J/g, measured by differential scanning calorimetry; wherein the crystallization energy during temperature increase is a value measured by using a differential scanning calorimeter (DSC) in a nitrogen stream while heating is performed from 25 C. to a temperature that is 20 C. higher than a melting point of the thermoplastic resin component or the thermoplastic resin fibers at a temperature increase rate of 10 C./min.

The separator production method in accordance with an embodiment of the present invention includes a coated article taking up step of taking up a separator original sheet by winding the separator original sheet on an outer peripheral surface of a core while oscillating the core in the rotation axis direction; a coated article winding off step of winding off the separator original sheet, which has been taken up in the coated article taking up step, from the core; and a transferring step of transferring the separator original sheet, which has been wound off in the coated article winding off step, such that a state of being distorted in a wavelike manner in the transverse direction is maintained.

A method for manufacturing a wheel including a step (a) during which a liquid to be polymerised is cast into a first mould so as to solidify same into a tubular preform, with main axis, the first mould including modelling cores in order to form recesses, of the rib type, in the radial thickness of the tubular preform; followed by a cutting step (b), during which the tubular preform is cut perpendicular to the main axis thereof, and secant to the recesses, so as to obtain a tubular preform section forming a rim; followed by an overmoulding step (d), during which said rim is placed in a second mould, concentrically with a central supporting member, such as a bushing or a shaft, and a polymer filling material is injected so as to create an intermediate disc that provides the attachment of the rim to the central supporting member.

A 3D printed thermal expansion structure includes a thermoplastic material and a thermal expansion material, wherein the thermoplastic material is in a range from 50 to 90 wt % based on a weight of the 3D printed thermal expansion structure, and the thermal expansion material is in a range from 10 to 50 wt % based on the weight of the 3D printed thermal expansion structure. The thermoplastic material and the thermal expansion material are mixed to form a mixed material, and the mixed material is utilized by a 3D printing apparatus to form a solid object, and the solid object is heated to form the 3D printed thermal expansion structure. A manufacturing method of a 3D printed thermal expansion structure is provided herein.

A method of activating a surface of a plastics substrate formed from: (a) polyaryletherketone such as polyether ether ketone (PEEK) polyether ketone ketone (PEKK), polyether ketone (PEK); polyether ether ketone ketone (PEEKK); or polyether ketone ether ketone ketone (PEKEKK); (b) a polymer containing a phenyl group directly attached to a carbonyl group, for example polybutadiene terephthalate (PBT) optionally wherein the carbonyl group is part of an amide group, such as polyarylamide (PARA); (c) polyphenylene sulfide (PPS); or (d) polyetherimide (PEI); for subsequent bonding, the method comprising the step of exposing the surface to actinic radiation wherein the actinic radiation: includes radiation with wavelength in the range from about 10 nm to about 1000 nm; the energy of the actinic radiation to which the surface is exposed is in the range from about 0.5 J/cm.sup.2 to about 300 J/cm.sup.2. Hard to bond substrates are then more easily subsequently bonded for example using acrylic, epoxy or anaerobic adhesive.

A method of activating a surface of a plastics substrate formed from: (a) polyaryletherketone such as polyether ether ketone (PEEK) polyether ketone ketone (PEKK), polyether ketone (PEK); polyether ether ketone ketone (PEEKK); or polyether ketone ether ketone ketone (PEKEKK); (b) a polymer containing a phenyl group directly attached to a carbonyl group, for example polybutadiene terephthalate (PBT) optionally wherein the carbonyl group is part of an amide group, such as polyarylamide (PARA); (c) polyphenylene sulfide (PPS); or (d) polyetherimide (PEI); for subsequent bonding, the method comprising the step of exposing the surface to actinic radiation wherein the actinic radiation: includes radiation with wavelength in the range from about 10 nm to about 1000 nm; the energy of the actinic radiation to which the surface is exposed is in the range from about 0.5 J/cm.sup.2 to about 300 J/cm.sup.2. Hard to bond substrates are then more easily subsequently bonded for example using acrylic, epoxy or anaerobic adhesive.

A process for winding a filament around a winding support. The winding support has a cylindrical shape with dome-shaped longitudinal ends and a roll axis, and is held by a holding device fixed to a base. The process includes the following, occurring in synchronization, feeding a filament, by means of at least one feeding device, towards the winding support, rotating the winding support with respect to the base around a pitch axis of the winding support, rotating unlimitedly the at least one feeding device around a yaw axis of the winding support with respect to the base, and/or rotating unlimitedly the winding support around the yaw axis of the winding support with respect to the base, and rotating unlimitedly the winding support with respect to the base around the roll axis of the winding support.