Airfoils (12) are molded of material (28), such as silicon rubber, which is fluent during molding, becoming solid and compliant at temperatures of use, with rigidly fixed vanes (25) and rotatable vanes (26), as inserts which are co-molded within the airfoil. The inserts are pre-prepared of either stiff or semi-stiff material to suit the intended needs of the airfoil. Then, with inserts in place within a mold, the airfoil is molded of compliant material. At least one of the inserts (26) is rotatable so as to force at least some portion of the compliant airfoil to alter camber, the compliant material between the inserts smoothing out the surface of the airfoil. The airfoils thus molded are then inserted between the inner hub (18) and the outer ring (22) of the rotary machine in which a fan or compressor is being constructed. Rods of the movable vanes extend to a unison ring connected (32) to rotate the vanes.

The present invention provides a method for producing synthetic leather using a silicone rubber coating liquid; and synthetic leather produced by the method.

A process for fabricating an optical device includes injecting (301) optical silicone into a mold cavity formed by two or more mutually matching mold-elements, curing (302) the optical silicone contained by the mold cavity, and separating (303) the mold-elements from the optical device constituted by the optical silicone. The reversible elasticity of the optical silicone after the curing phase is utilized in the process so that at least one of the mold-elements has counterdraft which causes a reversible deformation in the optical device when the mold-element is separated from the optical device. As the counterdraft is allowable, the shape of the optical device as well as the dividing joints between the mold-elements can be designed more freely. For example, walls of the mold cavity corresponding to optically active surfaces of the optical device can be arranged to be free from dividing joints between the mold-elements.

The present invention is a method for manufacturing inflatable bladders for use in articles of manufacture. The method includes the steps of providing a first polymer film, applying a curable release coating to the polymer film in a pattern that corresponds to the configuration of the inflatable bladder, curing the release coating to the first polymer film, providing a second polymer film with the first polymer film to form a layered element such that the release coating is disposed between the polymer films, positioning the layered element between two plies of material, applying heat and pressure to adhere the polymer films together except in the area where the release coating has been applied to form an inflatable compartment surrounded by a sealed perimeter, and removing the plies of material from the adhered first and second polymer films.

The present invention is a method for manufacturing inflatable bladders for use in articles of manufacture. The method includes the steps of providing a first polymer film, applying a curable release coating to the polymer film in a pattern that corresponds to the configuration of the inflatable bladder, curing the release coating to the first polymer film, providing a second polymer film with the first polymer film to form a layered element such that the release coating is disposed between the polymer films, positioning the layered element between two plies of material, applying heat and pressure to adhere the polymer films together except in the area where the release coating has been applied to form an inflatable compartment surrounded by a sealed perimeter, and removing the plies of material from the adhered first and second polymer films.

A method of manufacturing a flexible element configured for pressing against composite material received on a mold surface of a mold during cure, including placing a porous material over the mold surface, forming a sealed enclosure containing the mold surface and the porous material, infusing a curable liquid material such as silicone in liquid form into the enclosure under vacuum and through the porous material, curing the liquid material to form the flexible element, and opening the enclosure and disengaging the flexible element from the mold. In a particular embodiment, the flexible element is a pressure pad.

In a method for producing bandages such as support bandages for knee and elbow joints, an elastic fabric material layer is provided on which reinforcement elements are placed and an uncured elastomer is applied to the fabric material in several layers or sprayed onto the fabric material layer so as to completely cover and embed the reinforcement elements which are firmly engaged thereby with the fabric material layer and form three-dimensional stabilizing structures projecting from the surface of the fabric material layer.

Simulated tissue structures and methods of making them are disclosed. An elastic first material is placed in tension. An elastic second material is adhered to the first material while the first material is in tension. The adhered second material and the first material in tension forms a first shape of the simulated tissue structure. Tension on the first material is released. In releasing the tension of the first material, a force is exerted on the adhered second material bring the combination of the first material and the second material into a second shape. The first shape is maintained by a mold or mandrel and the second shape is the desired shape of the simulated tissue structure.

A method for manufacturing a breast prosthesis, in which a film bag is welded together from at least three film layers for producing at least two chambers.

The invention relates to a method of manufacturing a breast prosthesis having a shell-like body that has a film bag having a filling, wherein the method comprises the following steps: welding and/or adhering plastic films while leaving a region free to form a film bag having a filling passage; injecting a flowable filler material through the filling passage into the film bag; and welding and/or adhering the plastic films in the region of the filling passage to close the film bag, wherein a flowable sealing compound is injected that comes to lie between the filling passage and the filler material and forms a stopper after the injection of the filler material and before the closing of the film bag.