A fiber reinforced plastic (FRP) molding system in which FRP material, having stacked prepregs, is molded to manufacture an arc-shaped FRP component. The FRP molding system comprises inner and outer jig plates, a partial pressing device, and transfer devices. The jig plates are arc-shaped members having outer and inner surfaces that respectively fit with inner and outer surface shapes of the FRP component. The FRP material is sandwiched between the jig plates to form an integrated jig plate. The partial pressing device intermittently compresses a portion of the integrated jig plate in a radial direction orthogonal to an arc of the FRP component so that the FRP component is partially molded. The transfer devices intermittently move the compressed portion of the integrated jig plate by the partial pressing device. By repeating the partial pressing and the transport, the entire integrated jig plate is compressed to form the FRP component.

A drive shaft for transferring torque including a tubular insert extending along an axis and defining a first layer of the drive shaft including at least one straight portion and at least one undulation, wherein the tubular insert includes a first material having a first deformation temperature, and a polymeric tubular covering defining a second layer of the drive shaft surrounding the tubular insert including a second material having a deformation temperature lower than the deformation temperature of the first material, wherein the covering includes at least one straight portion adjacent to the straight portion of the tubular insert and at least one undulation adjacent to the at least one undulation of the tubular insert.

Systems and methods for forming insulation on magnet wire are provided. An extruder that includes one or more rotating screws may receive a plurality of ingredients for a polymeric insulation material and process the plurality of ingredients to facilitate polymerization of the polymeric insulation material within the extruder. An application assembly in fluid communication with the extruder may apply the polymeric insulation material onto a wire. A curing device may then cure the polymeric insulation material.

In the method for adhering a resin film with an aggregate under an atmospheric pressure in which workability is excellent and spouting of the resin from an edge portion of the aggregate can be suppressed, the present invention provides a method for producing an FRP precursor with excellent resin filling property into bulk voids of the aggregate as well as a method for producing an FRP. Specifically, provided is the method for producing the FRP precursor by adhering a thermosetting resin film to one surface of an aggregate that is in a form of a sheet under an atmospheric pressure, wherein the method includes a process in which the thermosetting resin film and the aggregate are press-adhered by heating by means of a pressure roll having a temperature in a range of +5° C. to +35° C. relative to a temperature at which a minimum melt viscosity of the film is exhibited.

The present invention generally relates to processes for compression molding a composite article comprising at least one prepreg and at least one transformer film.

Provided are a method for manufacturing a structural body and a structural body, the structural body formed of FRP and having a high degree of freedom in cross-sectional shape even at a low cost. The method for manufacturing a structural body includes a winding step of forming a cylindrical laminate body LM by winding a plurality of composite materials including reinforcing fibers and an uncured thermosetting resin around a hollow cylindrical core member CY; a compressing step of winding a tape or film around an outer circumference of the laminate body LM and compressing the same; a preheating step of heating the laminate body LM until a state prior to complete curing of the thermosetting resin; and a main heating step of arranging the laminate body LM around which the tape or film is wound and the cylindrical core member in a molding die and pressing the same to thereby heat the laminate body LM until the thermosetting resin is completely cured while deforming the cylindrical core member CY to a non-circular cross-sectional shape. Thereby, a structural body in which the cylindrical core member CY and the laminate body LM are integrated can be formed.

An in-mold encapsulation and processes for its manufacture are disclosed, comprising two or more plastic molded parts and a coating, such that when the encapsulation is rotated 360° about an axis, the coating may be seen as applied to a portion of the outside surface of the molded parts at any degree about that axis. In embodiments, the molded parts comprise polycarbonate, and the coating composition comprises isocyanate reactive groups and a polyisocyanate. The encapsulation may comprise areas where the coating is not applied, even though only the coating and not any other adhesive or structure holds the plastic molded parts together.

A method for producing a spectacle lens 2 including a base portion 2 that is made of a resin material and includes a convex object-side face and a concave eyeball-side face, and an optical element 12 that is made of a material different from the material for forming the base portion and is embedded in the base portion, is described. The method includes: arranging an optical element in a cavity 28 of a mold including a first mold part 20 and a second mold part 24 that can be opened and closed; introducing a resin material for forming a base portion of the spectacle lens into the cavity of the mold; obtaining the spectacle lens by curing the resin material that is a resin for forming the base portion; disassembling the mold; and detaching the spectacle lens from the mold.

A resin molding method includes a first step of supplying electricity to and heating a stator coil via a stator terminal in a state that the stator terminal clamped; and a second step of molding an insulating resin at a coil end of the heated stator coil. The first step places the stator terminal on a conducting terminal block in such a state that clamping of the stator terminal by the conducting terminal block and a terminal holding member is released, before supplying electricity to the stator coil, and lifts up and down the conducting terminal block, such that the portion of the stator terminal becomes within a predetermined range.

A method of moulding includes positioning a fibre between a hard mould face and flexible contra mould face, sealing the space between the two mould faces, deforming the flexible contra mould face to produce a channel, introducing a thermosetting resin into the space between the two mould faces, and returning the flexible contra mould face to its undeformed condition before the onset of resin gel.