A method for producing an injection-molded product is provided, where sunflower hulls are processed into sunflower hull fibers at a maximum temperature T.sub.PFmax of less than 200° C. Then an injection-moldable composite material is produced by mixing the sunflower hull fibers with a plastic material at a maximum temperature T.sub.PCmax ofless than 200° C. Next the produced injection-moldable composite material is automatically injection-molded into an injection-molding tool such that a molded composite material is produced. The composite material introduced into the injection-molding tool has a temperature T.sub.IM of more than 200° C. in at least one section of the injection-molding tool. Then the molded composite material is removed such that the injection-molded product is produced. A corresponding injection-molded product and the use of especially prepared sunflower hull fibers as an additive are also provided.

A method of making a polymeric engine hood assembly for use in a vehicle can include applying heat to a first polymeric sheet, applying heat to a second polymeric sheet, stacking the first polymeric sheet and the second polymeric sheet, placing the stacked sheets between a first mold half and a second mold half, closing the first mold half and second mold half, applying vacuum to the space between the first polymeric sheet and the first mold half and between the second polymeric sheet and the second mold half, wherein the first polymeric sheet forms an exterior panel and wherein the second polymeric sheet forms a reinforcing structure; and attaching an exterior panel to a fender skin at a junction surface, wherein the reinforcing structure includes a connecting ridge extending transversely across the reinforcing structure, wherein the connecting ridge is configured to accept the junction surface of the exterior panel and the feeder skin.

The present disclosure relates to a polymer composition including eco-friendly materials, an electronic device and a method of manufacturing the same. The polymer composition according to an aspect of the present disclosure includes a thermoplastic resin at 30 to 70 parts by weight; an eco-friendly resin, including a bio-resin, at 1 to 50 parts by weight; and a silicone resin at 1 to 60 parts by weight based on the total weight of the polymer composition.

A method for producing a sandwich panel with a reinforced foam core includes inserting rod-shaped, thermoplastic reinforcing elements into a thermoplastic foam material such that the reinforcing elements extend through the foam material. End regions of the reinforcing elements project out of the foam material. The foam material is thermoformed to form a reinforced foam core, wherein the end regions of the reinforcing elements are integrally formed by applying temperature and pressure to the cover surfaces of the foam material and are bonded to the foam material in a fused connection. A thermoplastic cover layer is laminated on either side by applying temperature and pressure to the reinforced foam core on the cover surfaces of the foam material in order to form the sandwich panel, wherein the cover layers are bonded to the reinforced foam core in a fused connection.

A molding method for a resin molded article includes: a step of sandwiching a sheet-shaped resin in a molten state extruded downward by a pair of rollers, and sending out downward the sheet-shaped resin in the molten state by a rotational driving of the rollers so as to allow a first stretching; a step of drawing downward the sheet-shaped resin in the molten state sent out downward so as to allow a second stretching; a step of disposing the sheet-shaped resin in the molten state that is drawn in a side portion of a mold disposed below the pair of rollers; and a step of molding the sheet-shaped resin into a shape conforming to a mold shape by depressurizing a sealed space formed between the sheet-shaped resin in the molten state and the mold and/or pressurizing the sheet-shaped resin toward the mold.

A carbon-fiber-reinforced resin composite material includes: carbon fibers including carbon fiber bundles and a thermoplastic resin, in which (1) a coefficient of variation (CV1) of a total areal weight of the carbon-fiber-reinforced resin composite material is 10% or lower, (2) a coefficient of variation (CV2) of a carbon fiber volume fraction (Vf) in the carbon-fiber-reinforced resin composite material which is defined by Expression (a) is 15% or lower, and (3) a weight average fiber length of the carbon fibers is 1 to 100 mm. Carbon Fiber Volume Fraction (Vf)=100×Volume of Carbon Fibers/(Volume of Carbon Fibers+Volume of Thermoplastic Resin) . . . Expression (a).

Injection molding utilizing targeted heating of mold cavities when in a non-molding position, thereby facilitating enhancement of the appearance and strength of injection molding parts in a manner that does not significantly increase cycle times or energy consumption.

A method for joining adhesive tape to an object includes providing a piece of adhesive material, the piece of adhesive material having an adhesive surface covered with a removable cover on a first side and a non-tacky surface on a second side. The method further includes placing the piece of adhesive material in a mold and extruding an extrudable material over the adhesive tape, the extrudable material contacting the non-tacky surface of the adhesive material in the mold. The method further includes molding an object in the mold from the extrudable material and bonding the non-tacky surface to the object, the bonding resulting from the heat of the extrudable material.

The invention provides a method for manufacturing a 3D item (10), wherein the 3D item (10) comprises an outer layer (210) and a support structure (220) with cavities (230), wherein the outer layer (210) at least partly encloses the support structure (220), and wherein the method comprises: (a) a 3D printing stage comprising 3D printing with fused deposition modeling (FDM) 3D printable material (201) the outer layer (210) and the support structure (220) and at least partly filling the cavities (230) with a filler material (204); and (b) a post-treatment stage comprising post treating at least part of the outer layer (210) for reducing surface roughness.

An electrically conductive plastic product is made via rotational moulding. The product comprises a plastic matrix; and a network of conductive fibers of discrete length embedded in the plastic matrix. The conductive fibers are metal fibers. The network of conductive fibers provides electrical conductivity to the plastic product. The average length of the conductive fibers is at least 3 mm.