Matrix-filled liquid radiation curable resin compositions for additive fabrication are described and claimed. Such resins include a cationically polymerizable component that is an aliphatic epoxide, a multifunctional (meth)acrylate component, a cationic photoinitiator, a free-radical photo initiator, and a matrix of inorganic fillers, wherein the matrix further constitutes prescribed ratios of at least one microparticle constituent and at least one nanoparticle constituent. Also described and claimed is a process for using the matrix-filled liquid radiation curable resins for additive fabrication to create three dimensional parts, and the three-dimensional parts made from the liquid radiation curable resins for additive fabrication.

The present invention relates to the use of thermoplastic polymer compositions for impregnating reinforcing materials in the form of fabric or industrial fabrics for the manufacture of composite materials. The field of the invention is that of composite materials as well as molding/consolidation processes and obtained parts. The invention more particularly relates to a method of manufacturing a composite article by injection molding comprising at least the steps of introducing at least one reinforcement fabric into a preheated mold, partial closure of the mold, a temperature rise step of the mold, optionally a step of maintaining the temperature of the mold before injection of a thermoplastic polymer composition, a step of injecting a thermoplastic polymer composition into the mold, a step of mold closure to the final part thickness allowing the flow of the resin through the reinforcing fabric, a cooling step and a recovery step of the obtained composite article.

A method of manufacturing bulked continuous carpet filament from polytrimethylene terephthalate (PTT) with polyethylene terephthalate (PET) comprises: (1) splitting the PTT stream extruded from the primary extruder into a number of polymer streams, each of the plurality of polymer streams having an associated spinning machine; (2) adding a colorant to each split polymer stream; (3) adding PET to the extruded polymer stream downstream of the primary extruder; (4) using one or more static mixing assemblies for each split polymer stream to substantially uniformly mix each split polymer stream and its respective colorant and PET; and (5) spinning each polymer stream with its substantially uniformly mixed colorant and any additives into BCF using the respective spinning machine.

Systems and methods are disclosed that include generating a plasma treatment and applying the plasma treatment to end contact surfaces of a first profile and a second profile in a sterile environment, manipulating at least one of the first profile and the second profile to force contact between the end contact surface of the first profile and the end contact surface of the second profile to permanently connect, join, or weld the end contact surfaces of the first profile and the second profile together, thereby forming a sterile connection between the first profile and a second profile.

A single layer solar rotational molded article prepared from a blend of a) from 1 wt % to 95 wt % based on the weight of the blend, of a first composition comprising a melt flow index of from 2 g/10 mins. to 10 g/10 mins., b) from 5 wt % to 99 wt % based on the weight of the blend, of a second composition comprising a melt index of 0.5 g/10 mins. to 8.0 g/10 mins., and c) from 1 wt % to 95 wt % based on the weight of the blend, of a third composition comprising a melt flow index of from 5 g/10 mins. to 20 g/10 mins.

A multi-lumen article includes at least two profiles including at least two lumen, wherein the at least two profiles include a first profile and a second profile, the first profile including a first end and a first lumen, wherein the first lumen provides a fluid flow in a first path; and the second profile including a second end and a second lumen, wherein the second lumen provides a fluid flow in a distinct path different than the first path, wherein at least one profile comprises a polymeric material, wherein the first end and the second end are coincidently bonded without a bonding material at an interface at the first end and the second end.

Provided are textured articles, compositions and processes for their manufacturing, specifically molded articles, having textured or patterned, e.g. randomly-textured, surfaces. In particular, the disclosure concerns compositions and processes for manufacturing molded polymer-based articles that visually and texturally mimic or imitate various materials, such as concrete, marble, ceramics, wood, etc.

In various aspects, top-down stereolithography apparatus and methods of use thereof are provided herein that allow for additive manufacturing of an article from a high-viscosity resin. The apparatus and methods can print resins having viscosities higher than conventional systems, e.g. viscosities up to about 100 Pa.Math.s at the elevated temperature. The resin may have a room temperature viscosity of about 100 Pa.Math.s, about 250 Pa.Math.s, about 1000 Pa.Math.s, or more. In some aspects, the resin is a solid at room temperature. The apparatus and methods do not rely upon solvents or other viscosity modifiers being added to the resin, and are capable of top-down additive manufacturing approaches which provide reduced stress on the printed article.

A composition for extruding or injection molding low-gloss articles exhibiting improved color retention and mechanical properties as compared with conventional pigmented or painted PVC or TPO resins includes polypropylene, a thermoplastic polyolefin elastomer in an amount sufficient to impart superior impact resistance and at least one particulate delustering agent in an amount sufficient to provide low-gloss without sacrificing impact strength.

The present invention concerns an elastic fibrous material, based on a fiber network, also including an elastomeric component, which material has been formed into a flat structure with two surfaces. Further, the invention concerns a method of manufacturing said elastic fibrous material by forming a fiber network, containing an elastic polymer, foaming the fiber network, adding it into one or more layers on a support, followed by curing.