B29K2105/26

ROOF COVER BOARD WITH IMPROVED FRAGMENT SIZE AND PLASTIC-TO-PAPER RATIO

Disclosed herein is a roof cover board and a method of manufacturing an improved cover board product. The method includes receiving waste materials or first use materials, the waste materials or first use materials containing a mixture of cellulose, plastic and other materials; separating the cellulose and the plastic from the mixture; shredding the separated cellulose using a first shredder into a stream of cellulose and shredding the separated plastic using a second shredder into a stream of plastic; selecting a cellulose to plastic ratio from a plurality of cellulose to plastic ratios; metering shredded cellulose from the stream of cellulose and shredded plastic from the stream of plastic according to the selected cellulose to plastic ratio; mixing the metered shredded cellulose and plastic; forming said mixture into a mat; and consolidating the mat into a finished good using heat and pressure.

Manufacture of filament material

A method utilizes waste product in manufacturing, such as manufacture of filaments or micro-pellets for use in manufacturing applications such as additive manufacturing, extrusion, injection molding, blow molding and other applications.

Coextruded, crosslinked multilayer polyolefin foam structures from recycled metallized polyolefin material and methods of making the same

A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

PROCESS FOR DEODORIZATION OF RECYCLED POLYOLEFIN PELLETS
20230166428 · 2023-06-01 ·

Process for deodorization of recycled polyolefin pellets (23) in three steps: In a first step, the moist pellets (23) are contacted with a circulating inert gas at a temperature between 110° C. and 160° C. in a steam stripper (11), and the steam is precipitated in a condensate trap (29). In a second step, the pellets (23) are sent to a vacuum silo (13) under negative pressure and contacted with a gas flowing in countercurrent. In a third step, after the vacuum silo (13) the pellets (23) are sent to a first heat exchanger (15) and contacted with the gas flowing in countercurrent from the second step.

METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20220356321 · 2022-11-10 ·

A method of recycling a PET-containing material comprises: (1) providing an MRS extruder having an MRS section comprising a plurality of satellite screws and an outlet; (2) providing a vacuum pump in communication with the MRS section; (3) providing a spinning machine comprising an inlet, wherein the inlet is directly coupled to the outlet of the MRS extruder; (4) heating a plurality of PET-containing flakes in the MRS extruder to form a PET-containing melt; (5) increasing a surface area of the PET-containing melt by distributing the PET-containing melt across the plurality of satellite screws in the MRS extruder; (6) drawing off vapors from the PET-containing melt by reducing the pressure in the MRS section with the vacuum pump; (7) collating the PET-containing melt in the MRS extruder; and (8) extruding the PET-containing melt through the outlet of the MRS extruder into the inlet of the spinning machine.

METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT
20220355526 · 2022-11-10 ·

A method of recycling a PET-containing material comprises: (1) providing a polymer crystallizer comprising at least one heating element, and at least one blower; (2) providing an MRS extruder having an MRS section comprising a plurality of satellite screws; (3) providing a vacuum pump in fluid communication with the MRS section; (4) grinding and washing the PET-containing material; (5) heating the PET-containing material in the crystallizer to at least partially dry the PET-containing material; (6) shearing the PET-containing material in the MRS extruder to produce a PET-containing melt; (7) increasing a surface area of the PET-containing melt by distributing the PET-containing melt across a plurality of satellite screws in the MRS extruder; (8) drawing off vapors from the PET-containing melt by reducing the pressure in the MRS section with the vacuum pump; (9) collating the PET-containing melt in the MRS extruder; and (10) extruding a recycled PET-containing material.

EXTRUDER AND MOLDING ASSEMBLY
20220355510 · 2022-11-10 ·

An extruder and molding assembly comprising an extruder positioned upstream from a mold, the mold having a mold cavity and a separate pressurization member fluidly connected to the mold cavity wherein the extruder is operable at a first pressure to fill at least a majority of the mold cavity and the pressurization member is operable to fill a remainder of the mold cavity.

Cellulose-fiber-dispersing polyolefin resin composite material, pellet and formed body using same, and production method for cellulose-fiber-dispersing polyolefin resin composite material

A cellulose-fiber-dispersing polyolefin resin composite material, containing a polyolefin resin containing a polypropylene resin, and a cellulose fiber dispersed in the polyolefin resin, in which a proportion of the cellulose fiber is 1 mass part or more and 70 mass parts or less in a total content of 100 mass parts of the polyolefin resin and the cellulose fiber, and the polyolefin resin satisfies the expression: Mz/Mw≥4, which is a ratio of Z-average molecular weight Mz to weight-average molecular weight Mw to be obtained by a gel permeation chromatography measurement; a pellet or a formed body using this composite material; and a production method for the composite material.

FLOOR MATS AND METHODS OF PRODUCING THE SAME

Various implementations include a mat having a lower surface and first and second edge portions that define at least a portion of a perimeter of the mat. The mat also includes a plurality of ribs that extend away from the lower surface of the mat for contacting the floor. Each rib has a longitudinal axis that extends between ends of the rib, and at least a portion of the plurality of ribs includes one or more branches that extend transversely to the longitudinal axis and are axially spaced apart from each other. The ribs are spaced apart from each other over the lower surface such that adjacent ribs define a valley therebetween. Water and/or debris can flow through the valleys. In addition, the longitudinal axis of each rib intersects the first and second edge portions of the mat at angles that are greater than 0° and less than 90°.

Regrind polyurethane with glycol or polyol additive
09801431 · 2017-10-31 · ·

A surface element including a recycled polyurethane and a glycol or polyol additive is provided. The surface element has an increased tearability as compared to the recycled polyurethane. An article of footwear and methods of preparing an article of footwear are also provided.