This disclosure pertains to a composite fiber mat for producing a support plate for a motor vehicle component, wherein at least a first subarea of the composite fiber mat is provided with at least one reinforcing seam.

Methods for making inflatable interior panel arrangements for motor vehicles are provided. In one example, a method includes introducing a first molding material into a molding tool that has tooling surfaces. A second molding material is introduced into the molding tool. The molding tool is advanced to a closed configuration such that the tooling surfaces define a substantially enclosed cavity in the molding tool. An inflatable interior panel is formed including rotating the molding tool to cover the tooling surfaces of the substantially enclosed cavity with the first molding material and/or the second molding material. The inflatable interior panel includes an inflatable bladder section and an outer panel section that is integrally coupled to the inflatable bladder section and that has a panel portion stiffness greater than a bladder portion stiffness of the inflatable bladder section.

A reduced cost interconnection for shaving razor cartridges. A base member is injection molded as a single continuous mass. The base member defines at least one void that may receive a mass increasing member. The base member has a handle portion integrally formed with a living hinge and an interconnection feature. The interconnection feature is biased to detachably engage a counterpart interconnection feature of a blade cartridge. Elastomeric reinforcement in over molded onto the base member to improve the structural integrity of the living hinge.

Methods for making inflatable interior panel arrangements for motor vehicles are provided. In one example, a method includes introducing a first molding material into a molding tool that has tooling surfaces. A second molding material is introduced into the molding tool. The molding tool is advanced to a closed configuration such that the tooling surfaces define a substantially enclosed cavity in the molding tool. An inflatable interior panel is formed including rotating the molding tool to cover the tooling surfaces of the substantially enclosed cavity with the first molding material and/or the second molding material. The inflatable interior panel includes an inflatable bladder section and an outer panel section that is integrally coupled to the inflatable bladder section and that has a panel portion stiffness greater than a bladder portion stiffness of the inflatable bladder section.

A reduced cost interconnection for shaving razor cartridges. A base member is injection molded as a single continuous mass. The base member defines at least one void that may receive a mass increasing member. The base member has a handle portion integrally formed with a living hinge and an interconnection feature. The interconnection feature is biased to detachably engage a counterpart interconnection feature of a blade cartridge. Elastomeric reinforcement in over molded onto the base member to improve the structural integrity of the living hinge.

Expandable substrates, which are referred to as blanks, are created by compressing thermobonded nonwovens after heating the binder material above its melting temperature, and then cooling the compressed nonwovens so that the binder material hardens and holds the fibers of the nonwoven together in a compressed configuration with stored kinetic energy. A mold for the component to be manufactured can be partially filled with a number of boards (or blanks) in a stacked, vertically, adjacent or even random orientation. Upon application of heat to the boards or blanks or parts in the mold, the binder material is melted so as to allow the nonwoven material to expand in one or more directions, and thereby fill all or part of the mold. Upon cooling, the binder material again hardens, and the molded component is retrieved from the mold.