B29K2277/10

BONDED COMPOSITE OF THERMOPLASTIC-RESIN-BASED FIBER-REINFORCED COMPOSITE MATERIAL AND METAL MEMBER, AND METHOD FOR PRODUCING BONDED COMPOSITE

A composite including: (I) a fiber-reinforced composite material; and (II) a metal member joined and fixed to the fiber-reinforced composite material by welding. The fiber-reinforced composite material is composed of reinforcing fibers and a resin composition. The resin composition contains (A) a polypropylene-based resin and (B) a modified polyolefin-based resin. The polypropylene-based resin has a tensile modulus of not less than 1 GPa. The modified polyolefin-based resin is a modified polyolefin resin modified with at least one kind of monomer which is selected from carboxylic acid group-containing vinyl monomers and epoxy group-containing vinyl monomers. A weight ratio between (A) and (B) in the resin composition is 90:10 to 40:60.

Rotary wing aircraft with a structural arrangement that comprises an electrically conductive connection

A rotary wing aircraft that comprises a structural arrangement with at least one first fiber reinforced polymer component and at least one second fiber reinforced polymer component that are spaced apart from each other by an interspace and that are rigidly attached to an associated structural component, wherein the at least one first fiber reinforced polymer component and the at least one second fiber reinforced polymer component are at least partly interconnected by means of an electrically conductive connection, and wherein the electrically conductive connection comprises at least one sprayed layer of electrically conductive particles, the at least one sprayed layer of electrically conductive particles being provided in the interspace.

Rotary wing aircraft with a structural arrangement that comprises an electrically conductive connection

A rotary wing aircraft that comprises a structural arrangement with at least one first fiber reinforced polymer component and at least one second fiber reinforced polymer component that are spaced apart from each other by an interspace and that are rigidly attached to an associated structural component, wherein the at least one first fiber reinforced polymer component and the at least one second fiber reinforced polymer component are at least partly interconnected by means of an electrically conductive connection, and wherein the electrically conductive connection comprises at least one sprayed layer of electrically conductive particles, the at least one sprayed layer of electrically conductive particles being provided in the interspace.

BODY ARMOR PANEL FOR USE WITH PERSONAL PROTECTIVE VEST AND SYSTEM FOR ASSEMBLING SAME
20240093973 · 2024-03-21 ·

A personal protective vest assembly is described herein. The personal protective vest assembly includes a personal protective vest and a body armor panel positioned within the personal protective vest. The body armor panel includes a ballistic material panel assembly that includes a plurality of layered material segments defined between a strike face and a wear face. Each of the layered material segments includes a different ballistic material.

Joints of composite frames for optics support structure
11933350 · 2024-03-19 · ·

A joint for a composite frame includes a first composite rod, a first shell abutting the first composite rod, a second shell abutting the first composite rod and disposed opposite the first shell relative to the first composite rod. The first and second shells are joined together such that composite rod is fixed therebetween. A method of forming joints of composite frame includes forming a composite frame by interconnecting a plurality of composite rods formed by an Automated Fiber Placement (AFP) manufacturing method around a mandrel, applying a first shell to the plurality of composite rods at a first location where composite rods are interconnected, applying a second shell at the first location opposite the first shell relative to the composite rods, and joining the first and second shells together with the composite rods at the first location disposed between the first and second shells.

Joints of composite frames for optics support structure
11933350 · 2024-03-19 · ·

A joint for a composite frame includes a first composite rod, a first shell abutting the first composite rod, a second shell abutting the first composite rod and disposed opposite the first shell relative to the first composite rod. The first and second shells are joined together such that composite rod is fixed therebetween. A method of forming joints of composite frame includes forming a composite frame by interconnecting a plurality of composite rods formed by an Automated Fiber Placement (AFP) manufacturing method around a mandrel, applying a first shell to the plurality of composite rods at a first location where composite rods are interconnected, applying a second shell at the first location opposite the first shell relative to the composite rods, and joining the first and second shells together with the composite rods at the first location disposed between the first and second shells.

Recycling of Fibre Reinforced Polymer Materials
20240083073 · 2024-03-14 ·

A method and apparatus for recovering fibres from fibre reinforced polymer (FRP) materials uses a thermomechanical process to produce high quality recovered fibres and powdered polymer resin. The thermo- (cryo-) mechanical process uses a combination of a selected range of temperatures and mechanical force, and is chemical and solvent-free, and produces zero waste. Fibre length remains unchanged after processing and mechanical properties of the recovered fibres are comparable to or better than those of virgin fibres. The recovered fibres and powdered polymer resin may be used to make new FRP products.

Unidirectionally fiber-reinforced endless winding ply
11911980 · 2024-02-27 · ·

The invention relates to a single-ply semi-finished product web which is reinforced with unidirectionally orientated continuous fibers and exhibits a movement direction and comprises a matrix containing at least 60% by weight of one or more thermoplastic polymers selected from the group consisting of polyamide, polyolefin and mixtures thereof and comprising welding seams of overlapping fiber-reinforced semi-finished product web segments at periodically occurring intervals, wherein the fiber plies of the fiber-reinforced semi-finished product web segments overlap, wherein the thickness of the semi-finished product web in the region of the welding seams is at least exactly as high as the arithmetic mean of the other regions of the semi-finished product web, and wherein the width of the regions of the welding seams is more than 1 mm to 8 mm in the movement direction, and wherein the thickness of the semi-finished product web in the regions outside the regions of the welding seams is 0.01 mm to 0.40 mm, and wherein the unidirectionally orientated continuous fibers enclose a predetermined angle with the movement direction, the value of which is in the range of more than 0 to 90, and to a method for its manufacture and to its use for manufacturing a multi-layer composite material and/or organic sheet.

Unidirectionally fiber-reinforced endless winding ply
11911980 · 2024-02-27 · ·

The invention relates to a single-ply semi-finished product web which is reinforced with unidirectionally orientated continuous fibers and exhibits a movement direction and comprises a matrix containing at least 60% by weight of one or more thermoplastic polymers selected from the group consisting of polyamide, polyolefin and mixtures thereof and comprising welding seams of overlapping fiber-reinforced semi-finished product web segments at periodically occurring intervals, wherein the fiber plies of the fiber-reinforced semi-finished product web segments overlap, wherein the thickness of the semi-finished product web in the region of the welding seams is at least exactly as high as the arithmetic mean of the other regions of the semi-finished product web, and wherein the width of the regions of the welding seams is more than 1 mm to 8 mm in the movement direction, and wherein the thickness of the semi-finished product web in the regions outside the regions of the welding seams is 0.01 mm to 0.40 mm, and wherein the unidirectionally orientated continuous fibers enclose a predetermined angle with the movement direction, the value of which is in the range of more than 0 to 90, and to a method for its manufacture and to its use for manufacturing a multi-layer composite material and/or organic sheet.

Induction welding of thermoplastic with metallic strips

Methods and apparatus' for induction welding a first workpiece to a second workpiece at a welding region may include a metallic strip. The metallic strip may be a mesh. The properties of the metallic strip, such as, for example, pore size, thickness, and density, may be configured to conduct heat uniformly across the welding region and prevent eddy current formation across a workpiece. The metallic strip may be embedded in a workpiece or may be fixed to an induction welding tool that acts on the welding region during induction welding. A removable polymer tape may be disposed between a workpiece and a metallic strip fixed to an induction welding tool. The workpieces may be thermoplastic composite structures and thermoplastic composite stiffeners in aircraft structures.