B29K2305/02

Material systems and methods of manufacturing material systems

A material system may include: an aluminum layer; a glass composite layer adjacent to the first aluminum layer; and a carbon composite layer adjacent to the first glass composite layer, and opposite to the first aluminum layer. A method of manufacturing a material system may include: stacking an aluminum layer, glass composite layer that may include thermoplastic prepreg plies, and carbon composite layer so that the aluminum layer is adjacent to the glass composite layer, and the glass composite layer is adjacent to the carbon composite layer; and consolidating the thermoplastic prepreg plies to soften the aluminum layer. A method of manufacturing a material system may include: stacking an aluminum layer, glass composite layer that comprises thermoplastic resin, and carbon composite layer so that the glass composite layer is between the aluminum and carbon composite layers; and adjusting temperature and pressure to consolidate the stack.

METHOD FOR MANUFACTURING HIGH-PRESSURE TANK AND HIGH-PRESSURE TANK
20210299977 · 2021-09-30 · ·

A method for manufacturing a high-pressure tank includes: forming a preform by winding a carbon fiber around a liner to form a fiber layer on an outer periphery of the liner; and impregnating the fiber layer of the preform with a curable resin and curing the curable resin. When winding the carbon fiber around the liner, a metal wire together with the carbon fiber is wound around the liner.

Method of Bonding Perfluoroelastomeric Materials to a Surface

The invention includes a method of bonding a perfluoroelastomer material to first surface that includes: (a) contacting a first surface with a bonding agent comprising a curable perfluoropolymer and a curing agent; (b) curing the bonding agent to form a perfluoroelastomer material that is bonded to the first surface. In the practice of such method, the bonding agent may be a solution prepared by dissolving the curable perfluoroelastomer and the curing agent in a solvent. In an embodiment of the invention, the perfluoroelastomer material formed in step (b) is a coating layer or, alternatively, the first surface is a surface of a perfluoroelastomer member and the perfluoroelastomer material formed is a perfluoroelastomer weld.

Ceramic-Reinforced Polymer Composites With Herringbone Architecture
20210276253 · 2021-09-09 ·

A composite material of particles disposed in a matrix material is provided in which the particles have an asymmetric geometric shape with a longest dimension and a shortest dimension different from the longest dimension. Adjacent volume portions of the composite material are arranged in a mosaic pattern to abut along an interface or surface forming a common boundary between the adjacent volume portions. The particles within the adjacent volume portions are arranged with differing orientations with respect to the interface. The orientations of the particles in the adjacent volume portions are selected so that a crack propagating on a crack propagation path through one or the other of the adjacent volume portions stops at or deflects to propagate along the interface. Methods of making composite materials are also provided.

STRUCTURE, DECORATIVE FILM, METHOD FOR PRODUCING STRUCTURE, AND METHOD FOR PRODUCING DECORATIVE FILM

In order to achieve the above-mentioned object, according to an embodiment of the present technology, there is provided a structure including a decorative portion and a member. The decorative portion includes a single-layered metal layer that includes fine cracks and varies in addition concentration of a predetermined element in a thickness direction of the metal layer. The member includes a decorated region to which the decorative portion is bonded.

Method of bonding perfluoroelastomeric materials to a surface

The invention includes a method of bonding a perfluoroelastomer material to first surface that includes: (a) contacting a first surface with a bonding agent comprising a curable perfluoropolymer and a curing agent; (b) curing the bonding agent to form a perfluoroelastomer material that is bonded to the first surface. In the practice of such method, the bonding agent may be a solution prepared by dissolving the curable perfluoroelastomer and the curing agent in a solvent. In an embodiment of the invention, the perfluoroelastomer material formed in step (b) is a coating layer or, alternatively, the first surface is a surface of a perfluoroelastomer member and the perfluoroelastomer material formed is a perfluoroelastomer weld.

CUTTING WIRE FOR REMOVAL OF EXPANDED MATERIAL AFTER CURING OF A COMPOSITE PART
20200398500 · 2020-12-24 ·

Composite fabrication system and associated methods. In one embodiment, a composite fabrication system comprises a molding tool that includes a forming surface at least partially disposed within a constrained space, and a foamable material that expands inside of the constrained space to form an expanded material that presses a layup of one or more composite layers against the molding tool. The composite fabrication system further comprises a curing device configured to cure the layup to form a composite part, and a cutting wire embedded in the constrained space that is heated and configured to cut the expanded material into pieces that are removable from the constrained space.

CUTTING WIRE FOR REMOVAL OF EXPANDED MATERIAL AFTER CURING OF A COMPOSITE PART
20200398500 · 2020-12-24 ·

Composite fabrication system and associated methods. In one embodiment, a composite fabrication system comprises a molding tool that includes a forming surface at least partially disposed within a constrained space, and a foamable material that expands inside of the constrained space to form an expanded material that presses a layup of one or more composite layers against the molding tool. The composite fabrication system further comprises a curing device configured to cure the layup to form a composite part, and a cutting wire embedded in the constrained space that is heated and configured to cut the expanded material into pieces that are removable from the constrained space.

Device and method for coating workpieces

A device for coating of workpieces, which preferably includes, at least in sections, wood, wooden materials, plastics, aluminium or the like. The device includes a feed device for feeding a coating material, a pressing device for pressing the coating material onto a surface of the workpiece, a conveyor device for causing a relative motion between the pressing device and the respective workpiece, and a first joining device for applying and/or activating an adhesive agent on a coating material fed by the feed device and/or a surface to be coated of the workpiece. The device further includes at least a second joining device for applying and/or activating an adhesive agent on a coating material fed by the feed device and/or a surface to be coated of the workpiece.

FLEXIBLE POLYMER-BASED MATERIAL FOR HOT ISOSTATIC PRESSING OR WARM ISOSTATIC PRESSING MOLDS

There is disclosed a sealable, flexible membrane for encapsulating a part to be isostatically pressed at an elevated temperature. The membrane includes at least one first layer of polymeric film having a melting point above the elevated temperature, and at least one second layer disposed on the first layer. The second layer comprising a metal. In one embodiment, the metal comes into contact with the part to be isostatically pressed. The membrane, which typically has a thickness ranging from 10 to about 500 m, and is impermeable to the flow of liquids and gases when sealed, can be used to warm press parts up to about 350 C. and pressures ranging from 5,000 psi to 100.000 psi. Methods to isostatically press parts using this sealable, flexible membrane are also disclosed. Bags made from the sealable, flexible membrane that are used in isostatic presses are also disclosed.