A composite including: (I) a fiber-reinforced composite material; and (II) a metal member joined and fixed to the fiber-reinforced composite material by welding. The fiber-reinforced composite material is composed of reinforcing fibers and a resin composition. The resin composition contains (A) a polypropylene-based resin and (B) a modified polyolefin-based resin. The polypropylene-based resin has a tensile modulus of not less than 1 GPa. The modified polyolefin-based resin is a modified polyolefin resin modified with at least one kind of monomer which is selected from carboxylic acid group-containing vinyl monomers and epoxy group-containing vinyl monomers. A weight ratio between (A) and (B) in the resin composition is 90:10 to 40:60.

Methods for fabricating high-temperature composite structures (e.g., structures comprising carbon-carbon composite materials or ceramic composite matrix (CMC) materials and configured for use at temperature at or exceeding about 2000 F. (1093 C.)) include forming precursor structures by additive manufacturing (AM) (e.g., 3D printing) with a filament drawn from a spool. The precursor structures are exposed to high temperatures to pyrolyze a precursor matric material of the initial 3D printed structure. A liquid resin is used to impregnate the pyrolyzed structure, to densify the structure into a near-net final shape. Use of expensive and time-consuming molds and post-processing machining may be avoided. Large, unitary, integrally formed parts conducive for use in high-temperature environments may be formed using the methods of the disclosure.

The invention relates to a single-ply semi-finished product web which is reinforced with unidirectionally orientated continuous fibers and exhibits a movement direction and comprises a matrix containing at least 60% by weight of one or more thermoplastic polymers selected from the group consisting of polyamide, polyolefin and mixtures thereof and comprising welding seams of overlapping fiber-reinforced semi-finished product web segments at periodically occurring intervals, wherein the fiber plies of the fiber-reinforced semi-finished product web segments overlap, wherein the thickness of the semi-finished product web in the region of the welding seams is at least exactly as high as the arithmetic mean of the other regions of the semi-finished product web, and wherein the width of the regions of the welding seams is more than 1 mm to 8 mm in the movement direction, and wherein the thickness of the semi-finished product web in the regions outside the regions of the welding seams is 0.01 mm to 0.40 mm, and wherein the unidirectionally orientated continuous fibers enclose a predetermined angle with the movement direction, the value of which is in the range of more than 0 to 90, and to a method for its manufacture and to its use for manufacturing a multi-layer composite material and/or organic sheet.

The invention relates to a single-ply semi-finished product web which is reinforced with unidirectionally orientated continuous fibers and exhibits a movement direction and comprises a matrix containing at least 60% by weight of one or more thermoplastic polymers selected from the group consisting of polyamide, polyolefin and mixtures thereof and comprising welding seams of overlapping fiber-reinforced semi-finished product web segments at periodically occurring intervals, wherein the fiber plies of the fiber-reinforced semi-finished product web segments overlap, wherein the thickness of the semi-finished product web in the region of the welding seams is at least exactly as high as the arithmetic mean of the other regions of the semi-finished product web, and wherein the width of the regions of the welding seams is more than 1 mm to 8 mm in the movement direction, and wherein the thickness of the semi-finished product web in the regions outside the regions of the welding seams is 0.01 mm to 0.40 mm, and wherein the unidirectionally orientated continuous fibers enclose a predetermined angle with the movement direction, the value of which is in the range of more than 0 to 90, and to a method for its manufacture and to its use for manufacturing a multi-layer composite material and/or organic sheet.

A method of producing an encapsulated battery cell (1), includes: a) braiding a battery cell (1) with a fibre roving (8ba) to create a braid around the battery cell (1); b) impregnating the braid with a resin material (8ad); and c) curing the resin material (8ad).

New methods and self-clamping snap configurations are disclosed for improved production of hollow tube profiles made from polymeric resin reinforced with glass fibers. A continuous hollow profile is constructed from two or more non-hollow pultruded rails that are assembled together. Specifically, each rail may be formed with snap members that extend along the rail's entire length. The snap configuration is self-clamping to permit the rails to be adhesively bonded without the need for external clamps during assembly.

Methods for joining a first blade component and a second blade component of a rotor blade together includes printing and depositing, via a computer numeric control (CNC) device, at least one three-dimensional (3-D) grid structure at a first joint area of the rotor blade. The first joint area contains the first blade component interfacing with the second blade component. The method also includes providing an adhesive at the first joint area to at least partially fill the grid structure. Further, the method includes securing the first blade component and the second blade component together at the first joint area via the adhesive.

Methods for joining a first blade component and a second blade component of a rotor blade together includes printing and depositing, via a computer numeric control (CNC) device, at least one three-dimensional (3-D) grid structure at a first joint area of the rotor blade. The first joint area contains the first blade component interfacing with the second blade component. The method also includes providing an adhesive at the first joint area to at least partially fill the grid structure. Further, the method includes securing the first blade component and the second blade component together at the first joint area via the adhesive.

A method is described for forming a body having at least one through-going passage, said method has the steps of: a) providing a mixture comprising particles and at least one liquid pocket inside a curable matrix, b) subjecting said mixture to a first alternating voltage having a first frequency to form a body in which said at least one liquid pocket extends from a first surface of said body to a second surface of said body thereby forming at least one through-going passage lacking curable matrix, and c) curing said curable matrix into a cured matrix, wherein at least some of said particles are located at an interface between said at least one through-going passage comprising liquid and said cured matrix.

Process for forming a permanent join between two sections of fibrous material contained in a thermosetting resin matrix, said process comprising overlaying the two sections and subjecting the overlaid sections to ultrasonic welding to form a permanent join between the two sections, wherein there is no significant change in the sub-ambient Tg of the fibrous material contained in the thermosetting resin matrix in the region of the permanent join.