B29K2311/10

METHOD FOR MANUFACTURING A CELLULOSE PRODUCT, CELLULOSE PRODUCT FORMING APPARATUS AND CELLULOSE PRODUCT
20240066766 · 2024-02-29 ·

A method for manufacturing a cellulose product, comprising the steps: dry forming a cellulose blank in a dry forming unit; arranging the cellulose blank in a forming mould; heating the cellulose blank to a forming temperature in the range of 100? C. to 200? C.; and pressing the cellulose blank in the forming mould with a forming pressure of at least 1 MPa.

METHOD FOR PRODUCING A CONTAINER COMPRISING FIBERS AND DEVICE FOR CARRYING OUT THE METHOD
20240066768 · 2024-02-29 ·

The disclosure relates to a method for producing a container comprising fibers, wherein the method comprises producing at least one part of the container by means of an injection molding method using a fiber-containing fluid mass. The disclosure further relates to a device for carrying out the method, wherein the device comprises an injection molding device for producing the at least one part of the container by means of an injection molding method using a fiber-containing fluid mass.

System for making a rigid foam substitute
11911932 · 2024-02-27 · ·

A system and method for creating a rigid foam substitute is provided. By using natural binding materials and natural fiber materials, the system and method may be used to create environmentally friendly substitutes for expanded polystyrene. The system generally comprises a processing room and molding facility. The processing room may comprise an opener, cleaner, and blower, which may be used to break up and clean the natural fiber material. The molding facility may comprise a mixer, molder, and kiln, which may be used to create casts. The method generally entails processing a natural fiber material before mixing it with a natural binding material and fluid to create a fluidic mixture, wherein said fluidic mixture is subsequently molded and cured to create a finished product.

MOLDING TOOL, MOLDING MACHINE AND METHOD FOR MOLDING THREE-DIMENSIONAL ARTICLES
20240058985 · 2024-02-22 ·

A mold tool includes: a first tool part and a second tool part that works together with the first tool part. In the closed state, the two tool parts are moved toward one another, and in the open state, the two tool parts are moved away from one another. The mold tool also includes a first mold half in the first tool part and a second mold half in the second tool part. The two mold halves reshape the sheet of material, arranged between the two tool parts, into at least one three-dimensional article when the two tool parts are moved toward one another. The mold tool also includes a cutting device including at least one cutting element and at least one actuating device. The actuating device extends the cutting element in the direction of the sheet of material, to cut the sheet of material.

SYSTEM AND METHOD FOR INCREASING DENSITY OF STRUCTURAL COMPOSITES
20240042706 · 2024-02-08 ·

In one embodiment, a method for making a high density structural composite includes depositing a plurality of fibrous materials on or adjacent a first plate or surface. A polymer liquid is deposited onto the plurality of fibrous materials to form a composite mixture. A first cyclic pressure is applied onto the composite mixture to compress the composite mixture. In some embodiments, the cyclic pressure may then be reduced to a valley pressure to complete a pressurization cycle. In some instances, the valley pressure may be below atmospheric pressure to induce trapped air and volatile gases to escape from the composite mixture before curing. The pressurization cycle may be repeated. A second pressure, which may be a constant pressure in some embodiments, may be applied to the composite mixture using, in some embodiments, a second plate until the polymer liquid has at least partially cured or partially solidified.

CONTINUOUS FIBROUS TAPE COMPRISING FIBRES AND METHOD FOR MAKING SUCH TAPE

The invention relates to a continuous fibrous tape comprising a substantially planar sheet of natural fibres of length Li. The sheet has a longitudinal dimension L and a transverse dimension w. The sheet comprises planar units positioned in n longitudinal lines. The planar units of adjoining longitudinal lines are misaligned by a misalignment distance Lv, with Lv being at least 3 w/n. Furthermore if the misalignment distance Lv between planar units of a first longitudinal line and the planar units of a second longitudinal line is less than 3 w/n, then there are at least two longitudinal lines positioned between the first longitudinal line and the second longitudinal line. The invention further relates to a method of manufacturing such a continuous fibrous tape and to the use of such a continuous fibrous tape to manufacture a composite article.

Process for recycling materials containing benzoxazine resin, especially fiber composite plastics containing benzoxazine resin

The present invention relates to a process for chemically degrading materials containing benzoxazine resin, in particular benzoxazine resins, benzoxazine resin pre-polymers and benzoxazine resin-containing plastics, that enables a high quality recycling process for used up benzoxazine resin-containing materials, in particular the separation of composite materials, such as duromer-based fiber composite plastics containing a benzoxazine resin matrix, and reuse of the benzoxazine-containing materials.

Reinforced Composites and Methods for Their Manufacture

Disclosed herein are, for instance, reinforced composites comprising an airlaid mat comprising a natural fiber component; and a resin dispersed within the airlaid mat; wherein the reinforced composite has a natural fiber volume fraction of 20 vol % to 80 vol %, by volume of the reinforced composite. Also disclosed herein are methods of making reinforced composites. For instance, disclosed herein are methods comprising forming a preform comprising: heating an airlaid mat to a temperature of from 40 C. to 200 C., the airlaid mat comprising a natural fiber component and a binder fiber component; and compressing the airlaid mat at a pressure of from 100 psi to 1200 psi; and impregnating the preform with a resin to form a reinforced composite.

PART OF A LUGGAGE SYSTEM COMPRISING A NATURAL FIBER MATERIAL AND METHOD FOR ITS MANUFACTURE AND REPAIR

The present invention relates to a part of a luggage system, in particular a shell of a hard-shell case or trolley, comprising a natural fiber material. The present invention further relates to a method for the manufacture and a method for the repair of such a part. A part of a luggage system is provided which comprises a fiber-reinforced material, wherein the fiber-reinforced material comprises a natural fiber material and a matrix material. The natural fiber material comprises at least one set of unidirectional fibers which are embedded in and/or impregnated with the matrix material.

FIBER-REINFORCED COMPOSITE MATERIAL HAVING STYRENE (CO)POLYMER AND NATURAL FIBERS

A fiber-reinforced composite material (K), containing a thermoplastic polymer matrix and at least one natural-fiber component, is technically advantageous if it contains at least 45% (v/v) of a styrene (co)polymer (A) as polymer matrix, 30-55% (v/v) of a natural-fiber sheet material (B) as natural-fiber component, optionally 0-10% (v/v) of an additional polymer component (C), and optionally 0-10% of at least one additive (D), the volume percentages of components (A) to (D) adding up to 100 volume percent of the composite material (K).