Embodiments herein relate to a composite material including about 10 to 80 wt. % of a polymer phase, the polymer phase comprising a thermoplastic polymer with a density of less than about 1.9 g-m2; and about 20 to 90 wt. % of a dispersed mixed particulate phase, the dispersed mixed particulate phase comprising a mixed particulate and about 0.005 to 8 wt. % of a coating of at least one interfacial modifier. The mixed particulate including a portion of a reinforcing fiber and a portion of a particle. The composite material having a Young's modulus of greater than 700 MPa. In various embodiments, structural building components made from the composite are included as well as additive manufacturing components made from the composite. Other embodiments are also included herein.

The invention concerns a device (1) for the coating of workpieces (2) which preferably consist, at least in sections, of wood, wooden materials, plastics, aluminium or the like, comprising: a feed means (10) for feeding a coating material (12), a pressing means (20) for pressing the coating material (12) onto a surface (2a) of a workpiece (2), a conveyor means (4) for causing a relative motion between the pressing means (20) and the respective workpiece (2), and a first joining means (30; 50) for applying and/or activating an adhesive agent on a coating material (12) fed by the feed means (10) and/or a surface to be coated of the workpiece (2), characterized in that the device further comprises at least a second joining means (40; 60) for applying and/or activating an adhesive agent on a coating material (12) fed by the feed means (10) and/or a surface to be coated of a workpiece (2).

A composite and method for producing the composite by incorporating wood or wood pulp fibres with a suitable thermoplastic polymer and coupling agent are described. Homogeneous, void-free transparent/translucent thermoplastic materials in the form of pellets, films or three-dimensional moldable products are produced. The wood pulp fibres can be discrete natural fibres, and flexible assemblies of nano to micro elements, e.g., assemblies of aggregated carbon nanotubes. It is also possible to use our vacuum-assisted co-extrusion process to produce hybrid composites comprising the wood pulp fibre and a further rigid fibre, like glass or carbon fibres, and a flexible fibre or fibrillar network, like cellulose fibres or cellulose filaments. The thermoplastic resin can be, but not limited to, polyolefins, like polypropylene or polyethylene, or polyesters, like polylactic acid, or co-polymers, like acrylonitrile-butadiene-styrene terpolymer.

A resin composition that can provide: a molded article that has a small blending amount of resin material derived from a fossil resource and that has a good paintability with respect to water-based paints; and a molded article thereof. A resin composition for a molded article to be painted with a water-based paint, the resin composition containing a thermoplastic resin (A), and a filler (B) derived from natural materials at a mass ratio ((A)/(B)) of 50/50-30/70, wherein the filler (B) contains at least one filler selected from an inorganic filler (B1) derived from a biomineral and an organic filler (B2) derived from a plant.

A method of forming a composite material includes mixing granules of thermoplastic(s) and granules of reinforcing material(s) using a mixer with an interior friction coating. The friction generated by interaction between the granules and friction coating causes granules of at least one of the thermoplastic(s) to be heated to a liquid or semi-liquid state. The liquid/semi-liquid thermoplastic(s) act a binder for the mixed material. A system for forming such a composite material includes such a mixer with an interior friction coating. The system may also include a mould and/or a press for forming material produced by the mixer into a finished shape. The method and system may use post-consumer and post-industrial material as an input allowing such material to be recycled. In some cases, cross-contaminated or mixed post-consumer/post-industrial material may be recycled, potentially reducing environmental impacts.

The present disclosure is directed to an apparatus and method for manufacturing a composite component. The apparatus includes a mold onto which the composite component is formed. The mold is disposed within a grid defined by a first axis and a second axis. The apparatus further includes a first frame assembly disposed above the mold and a plurality of machine heads coupled to the first frame assembly within the grid in an adjacent arrangement along the first axis. At least one of the mold or the plurality of machine heads is moveable along the first axis, the second axis, or both. At least one of the machine heads of the plurality of machine heads is moveable independently of one another along a third axis. A second frame assembly is moveable above the mold along the first axis, the second axis, or both. The second frame assembly includes a holding device. The holding device affixes to and releases from an outer skin to place and displace the outer skin at the mold.

The present disclosure is directed to an apparatus and method for manufacturing a composite component. The apparatus includes a mold onto which the composite component is formed. The mold is disposed within a grid defined by a first axis and a second axis. The apparatus further includes a first frame assembly disposed above the mold and a plurality of machine heads coupled to the first frame assembly within the grid in an adjacent arrangement along the first axis. At least one of the mold or the plurality of machine heads is moveable along the first axis, the second axis, or both. At least one of the machine heads of the plurality of machine heads is moveable independently of one another along a third axis. A second frame assembly is moveable above the mold along the first axis, the second axis, or both. The second frame assembly includes a holding device. The holding device affixes to and releases from an outer skin to place and displace the outer skin at the mold.

Land vehicles, modular systems for forming monocoques of land vehicles, and methods of forming monocoques of land vehicles using modular systems are disclosed herein. In certain embodiments, the land vehicles are provided as delivery vehicles and/or utility vehicles. A land vehicle includes a monocoque supporting a plurality of wheels to permit movement of the vehicle relative to an underlying surface in use of the land vehicle.

Embodiments herein relate to a composite material including about 10 to 80 wt. % of a polymer phase, the polymer phase comprising a thermoplastic polymer with a density of less than about 1.9 g-m2; and about 20 to 90 wt. % of a dispersed mixed particulate phase, the dispersed mixed particulate phase comprising a mixed particulate and about 0.005 to 8 wt. % of a coating of at least one interfacial modifier. The mixed particulate including a portion of a reinforcing fiber and a portion of a particle. The composite material having a Young's modulus of greater than 700 MPa. In various embodiments, structural building components made from the composite are included as well as additive manufacturing components made from the composite.

Embodiments herein include extruded articles, building components and methods of making the same. In an embodiment, an extruded article is included. The extruded article can include a body member including a first portion comprising a first composition, the first composition comprising a polymer resin. The extruded body member can also include a second portion comprising a second composition different than the first composition. The second composition can include a polymer resin, fibers, and at least one component selected from the group consisting of at least 1% by weight particles and at least 5 phr impact modifier. Other embodiments are also included herein.