The present invention is a unique process of manufacturing rigid members with precise “shape keeping” properties and with reflective properties pertaining to radio frequency energy, so that air, land, sea and space devices or vehicles may be constructed including parabolic reflectors formed without discrete permanent layering. Rather, such parabolic reflectors or similarly, vehicles, may be formed by homogeneous construction where discrete layering is absent, and where energy reflectivity or scattering characteristics are embedded within the homogeneous mixture of carbon nanotubes and associated graphite powders and epoxy, resins and hardeners. The mixture of carbon graphite nanofiber and carbon nanotubes generates higher electrode conductivity and magnetized attraction through molecular polarization. In effect, the rigid members may be tuned based on the application. The combination of these materials creates a unique matrix that is then set in a memory form at a specific temperature, and then applied to various materials through a series of multiple layers, resulting in unparalleled strength and durability.

Parts made by additive manufacturing are often structural in nature, rather than having functional properties conveyed by a polymer or other component present therein. Printed parts having piezoelectric properties may be formed using compositions comprising a plurality of piezoelectric particles located in a polymer matrix comprising a first polymer material and a sacrificial material that are immiscible with each other. The sacrificial material, which may comprise a second polymer material, may be removable from the first polymer material under specified conditions. The piezoelectric particles may remain substantially non-agglomerated when combined with the polymer matrix. The polymer matrix may be treated to remove the sacrificial material to introduce a plurality of pores. The compositions may have a form factor such as a composite filament, a composite pellet, a composite powder, or a composite paste. Additive manufacturing processes may comprise forming a printed part by depositing the compositions layer-by-layer.

Methods for ultrasonic welding of thermoplastic polymer workpieces and assemblies made therefrom are provided. The method may comprise disposing a first region of a first thermoplastic polymer workpiece and a second region of a second thermoplastic polymer workpiece between an ultrasonic horn and an anvil of an ultrasonic welding device. The first workpiece has a preformed deformation and at least one of the first and/or second workpieces has an adhesive precursor applied thereto. The ultrasonic horn or anvil seats within the preformed deformation. Ultrasonic energy is applied from the ultrasonic horn to create a weld nugget between the first and second workpieces. The assembly thus formed has a green strength sufficient to be further processed immediately. The methods provide a robust weld joint with controlled adhesive bondline thickness.

An inventive through transmission connecting device for connecting a first component made of a light absorbing material to a second component made of a light transmissive material by means of a light transmission bonding technology. The connecting device includes a first tool mounted to a first support retaining the first component and a second tool mounted to a second support retaining the second component. The first tool and the second tool are movable with respect to each other and the first tool is at least partly made of or includes a layer of a thermal isolator having a high thermal resistance.

Embodiments described herein can include a composition comprising a thermoset resin with a plurality of graphene flakes dispersed therein, each of the plurality of graphene flakes having a lateral dimension and a thickness. The composition further comprises a reinforcement material dispersed in the thermoset resin. At least about 90% of the plurality of graphene flakes are oriented such that the lateral dimension is within about 10 degrees of a parallel alignment with a horizontal plane. In some embodiments, at least about 95%, or at least about 99% of the plurality of graphene flakes are oriented such that the lateral dimension is within about 10 degrees of a parallel alignment with the horizontal plane. In some embodiments, the reinforcement material can include at least one of a plurality of fibers or a plurality of beads.

Examples relate to methods of printing a 3D printed tamper evident security structure for protecting a feature; the method comprising repeatedly: depositing a layer of build material; doping one or more than one region of the layer of build material using a dopant to influence a respective electrical attribute of one or more than one region associated with a graph of the structure; and agglomerating one or more than one selected portion of the layer of the build material, including the one or more than one doped region of the layer of build material, to form progressively the graph with a predetermined measurable electrical characteristic.

Additive manufacturing of composites with short-fiber reinforcement. In an embodiment, an extrusion channel is supplied with a composite ink comprising short fibers, and the composite ink is extruded out of a material outlet of the extrusion channel, while vibrating the extrusion channel and the material outlet by one or more vibration motors along one or more vibration axes, to fabricate a three-dimensional composite structure. The short fibers may comprise milled carbon fibers having an average length of 50 μm or less and an average aspect ratio of 4.5 or less, and the composite ink may comprise a high fiber volume ratio (e.g., 27+%). Despite analytical models that predict otherwise, the composite structures, resulting from disclosed embodiments, have enhanced strength.

The present invention is a unique process of manufacturing rigid members with precise “shape keeping” properties and with reflective properties pertaining to radio frequency energy, so that air, land, sea and space devices or vehicles may be constructed including parabolic reflectors formed without discrete permanent layering. Rather, such parabolic reflectors or similarly, vehicles, may be formed by homogeneous construction where discrete layering is absent, and where energy reflectivity or scattering characteristics are embedded within the homogeneous mixture of carbon nanotubes and associated graphite powders and epoxy, resins and hardeners. The mixture of carbon graphite nanofiber and carbon nanotubes generates higher electrode conductivity and magnetized attraction through molecular polarization. In effect, the rigid members may be tuned based on the application. The combination of these materials creates a unique matrix that is then set in a memory form at a specific temperature, and then applied to various materials through a series of multiple layers, resulting in unparalleled strength and durability.

The invention relates to a method for forming an article comprising a pathway of particles wherein a termination of the pathway of particles is exposed. The method comprises arranging the particles by applying an electric field and/or a magnetic field at an interface between a water soluble or a non-water soluble matrix and a matrix comprising a viscous material and particles. After fixating the viscous material, the termination is exposed by dissolving the water soluble or non-water soluble matrix. The invention also relates to articles obtainable by said method, and to the use of said method in various applications.

A resin molded product whose main component consists of an ethylene-vinyl acetate copolymer resin and carbon black. The ethylene-vinyl acetate copolymer resin has an MFR of 0.5 g/10 min or more and 20 g/10 min or less. The carbon black has an average primary particle diameter of 55 nm or more and 100 nm or less and a DBP oil absorption amount of 100 mL/100 g or more and 300 mL/100 g or less. The content of vinyl acetate is 2.9 parts by mass or more and 12.3 parts by mass or less based on 100 parts by mass of the main component. The resin molded product has a surface resistivity of 720 Ω/□ or less.