B29K2509/02

Thermoplastic polymer composites and methods for preparing, collecting, and tempering 3D printable materials and articles from same

Electrically conductive thermoplastic polymer composites of particulate thermoplastic polyester polymers, electrically conductive components (carbon nanofibers, graphene nanoplatelets, and/or conductive metal nanoparticulates), processing aids such as plasticizers, thermal stabilizers, etc., as well as nanoscopic particulate fillers such as nanoscopic titanium dioxide, etc., the electrically conductive components being distributed substantially uniformly in the composite to form an electrically conductive network. Also, methods for preparing thermoplastic polymer composites, a system for collecting extruded filaments prepared from thermoplastic polymer composites as a coil of filament, as well as method for tempering articles formed from thermoplastic polymer composites to increase the degree of crystallinity of the thermoplastic polymers and thus their mechanical strength properties.

Yaw brake pad and method of producing the same
11592069 · 2023-02-28 · ·

Provided are a yaw brake pad and a method of producing the same, which relate to the technical field of friction material. The yaw brake pad is prepared from, by weight, the following main ingredients: 70-75 parts of polyether ether ketone, 10-20 parts of carbon fiber, 3-5 parts of glass fiber and 3-5 of graphite. It alleviates the technical problem that the metal-based friction materials generally for producing current international and domestic yaw brake pads are likely to rust, harmful to dual discs, and produce screechy. It has not only significantly improved mechanical properties and high temperature tolerance, much lower hardness, less wear to dual discs, and lower noise, but also improved friction stability and adaptability to working conditions, and thus can effectively satisfy the demand of the wind driven generator for yaw braking at a low speed.

Composite containing hollow ceramic spheres and preparation method of composite

A composite containing hollow ceramic spheres and a preparation method are provided. The composite includes an impact-resistant gradient complex part containing a hollow ceramic sphere complex, prepared by using a 3D printing method and a hollow ceramic sphere-high polymer complex dielectric material obtained in a blending and fusing way. The obtained composite has the characteristics of relatively low density and high strength. The impact-resistant gradient complex part is a layered complex, the composition and properties of the complex may be regulated in a direction vertical to a layer according to a design, for example, mechanical properties of the complex are transitioned from soft to hard to form gradient change by regulating the change of the composition, and meanwhile, the thickness among layers with different properties is accurately controlled as required. The dielectric, heat conducting and mechanical properties of the hollow ceramic sphere-high polymer complex dielectric material are greatly improved.

MEMBRANE WITH MAGNETIC PROPERTIES FOR VERIFICATION OF MEMBRANE STRUCTURAL INTEGRITY
20230054539 · 2023-02-23 ·

A method of detecting faults and ensuring integrity of membranes having magnetically functionalized particles, including moving a magnetometer over the membrane to measure at least one magnetic property, mapping the location of the measured properties, identifying anomalies among measured properties including the location of such anomalies, and repairing the membrane at the location where anomalies are identified.

FILLED POLYARYL ETHER KETONE POWDER, MANUFACTURING METHOD THEREFOR AND USE THEREOF
20220363842 · 2022-11-17 · ·

A powder with a volume-weighted particle size distribution, with a median diameter D50 ranging from 40 to 120 micrometers, including at least one polyaryl ether ketone and at least one filler, in which: said at least one polyaryl ether ketone forms a matrix incorporating, at least partly, said at least one filler, and said filler has a Stokes equivalent spherical diameter distribution with a median diameter d′50 of less than or equal to 5 micrometers. Also a powder manufacturing process and the use thereof in a process for the layer-by-layer construction of objects by electromagnetic radiation-mediated sintering.

Expandable, expanding-agent-containing granules based on high-temperature thermoplastics

Expandable, blowing agent-containing pellets based on high temperature thermoplastics having a glass transition temperature according to ISO 11357-2-1999 of at least 180° C., wherein the expandable, blowing agent-containing pellets comprise at least one nucleating agent and have a poured density according to DIN ISO 697:1982 in the range from 400 to 900 kg/m.sup.3 and a mass in the range from 1 to 5 mg/pellet, processes for production thereof and foam particles obtainable therefrom having a glass transition temperature according to ISO 11357-2-1999 of at least 180° C., wherein the expanded foam particles comprise at least one nucleating agent and have a poured density according to DIN ISO 697:1982 in the range from 10 to 200 kg/m.sup.3, and particle foams obtainable therefrom and the use thereof for producing components for aviation.

PACKAGING SHEETING AND A METHOD OF MANUFACTURING PACKAGING SHEETING
20220355565 · 2022-11-10 ·

A method of manufacturing sheeting is provided, the method including the steps of forming multiple recesses in a symmetrical repeat pattern on a sheet of material, extruding a molten material to form an upper outside wall and a lower outside wall, interposing the formed sheet between the upper outside wall and the lower outside wall, and fixing the interposed sheet to the upper outside wall and the lower outside wall. Also provided is sheeting having an upper outside wall and a lower outside wall and an interposed sheet fixed between the outside walls. The interposed sheet includes multiple recesses in a symmetrical repeat pattern, where the upper and lower outside walls are, or the interposed sheet is, manufactured from a material which includes a polymeric material.

Method and system for making a fuel cell

Herein disclosed is a method of making a fuel cell including forming an anode, a cathode, and an electrolyte using an additive manufacturing machine. The electrolyte is between the anode and the cathode. Preferably, electrical current flow is perpendicular to the electrolyte in the lateral direction when the fuel cell is in use. Preferably, the method comprises making an interconnect, a barrier layer, and a catalyst layer using the additive manufacturing machine.

Ceramic slurries with photoreactive-photostable hybrid binders

Ceramic slurries may include ceramic particles, a photoreactive-photostable hybrid binder, and a photoinitiator. The photoreactive-photostable hybrid binder may include a photoreactive organic resin component, a photoreactive siloxane component, and one or more photostable siloxane components. Methods of forming a ceramic part may include curing a portion of a ceramic slurry by exposing the portion of the ceramic slurry to light to form a green ceramic part, and partially firing the green ceramic part to form a brown ceramic part. The brown ceramic part may be sintered at or above a sintering temperature of the ceramic particles to form a ceramic part, wherein sintering includes heating the brown ceramic part to a sufficient temperature to promote reaction bonding that converts silica from the photoreactive-photostable hybrid binder into silicates that bond with the ceramic particles.

THREE-DIMENSIONAL FORMING KIT AND THREE-DIMENSIONAL FORMED OBJECT PRODUCING METHOD

Provided is a three-dimensional object producing method that includes applying an object forming liquid to powder including a base material and an organic material to form a solidified product, and removing the powder deposited on the solidified product from the solidified product using a powder removal liquid including an organic solvent. The following formulae are satisfied


RED of non-forming part<1.20 and


RED of forming part>0.55.

The forming part is a portion of the powder to which the object forming liquid is applied and RED of the forming part is a distance between HSP of the forming part and HSP of the organic solvent. The non-forming part is a portion of the powder to which the object forming liquid is not applied and RED of the non-forming part is a distance between HSP of the non-forming part and HSP of the organic solvent.