A three-dimensional object comprises stacked substrate layers infiltrated by a hardened material comprising engineered powder that is transformed into a substance that flows and subsequently hardens into the hardened material in a spatial pattern that infiltrates positive regions, and does not infiltrate negative regions, in the substrate layers. The powder may be emulsion aggregation powder, chemically-produced toner powder, or a combination. It may be a thermoplastic or thermosettable polymer and may include nylon, elastomers, polyolefins, polyethylene, polyether ether ketone, polyimide, polyetherimide, polyphenylene sulfide, polystyrene, polypropylene, polymethyl methacrylate, and polyaryletherketone, or a combination. The powder particles may have a pre-specified controlled shape and/or a non-homogenous composition. Surface treatments and/or additives may be used to control powder flow and charge distribution. Each substrate layer may be a sheet-like structure comprising fibers held together by binder. The binder may include sodium silicate.

A method for manufacturing a base plate for a keyboard includes the steps of: a) providing a mold assembly including a female mold and a male mold, b) preparing a composite laminate which includes a carbon fiber layer and a thermoplastic resin layer, and which is formed with a plurality of positioning holes, c) disposing the composite laminate in the female mold, and combining the female and male molds, and d) injecting a plastic material to form positioning blocks which binds to the thermoplastic resin layer and integrates with the composite laminate to form the base plate.

Processing fiber-reinforced composite to recover continuous reinforcing fibers in a continuous form. The processing includes first treating the composite with a normally-liquid first solvent for material of the matrix followed by removal of the first solvent from the first solid residue including reinforcing fibers. The removal of the first solvent from the continuous reinforcing fibers may heating the fibers and/or second treating the first solid residue with a normally-gaseous material contacted with the solid residue under conditions of temperature and pressure at which the normally-gaseous material is in a liquid or supercritical fluid form. The processing may be performed in a continuous manner to recover the continuous reinforcing fibers in a continuous form.

A construct for a hockey blade that includes a foam core. The foam core includes a first core face, a second core face, and a core edge. A first layer of resin preimpregnated tape is wrapped continuously around the first core face, the core edge and the second core face. A thread is stitched along the first layer of preimpregnated tape. A second layer of resin preimpregnated tape wrapped continuously around the first layer of resin preimpregnated tape.

A sporting equipment is disclosed. The sporting equipment may include a harness, and a protective plate. The protective plate may be integrally formed with the harness from a plurality of fibers that are continuous from the harness into the protective plate.

Impregnated veil and compression molding process of reinforcing fiber pre-impregnated continuous and discontinuous thermoset and thermoplastic materials. Veils are incorporated within the process, filming or laminating stages of the pre-pregging, either hotmelt or solvent based processes, in a variety of chosen resins. The veils help to improve visual part quality, reduce fiber splitting, and provide an isolating material in applications where incompatible materials must exist.

The invention relates to a method for producing a trim element for vehicles which has a genuine carbon appearance, comprising a carbon fiber layer which is arranged on an exposed side of the trim element and is visible from the outside, and which is made of a fiber structure composed of prefabricated carbon fibers with interstices, with the method comprising at least the process step of wet impregnating the prefabricated carbon fiber layer with an aqueous polymer dispersion based on polyurethane, acrylate or polyvinyl acetate or a mixture thereof, so that the polymer dispersion penetrates at least partially into the carbon fiber layer, increasing the suitability thereof for penetration of a coating into the interstices of the fiber structure of the carbon layer.

The present invention relates to a process and an apparatus for recovering (recycling) carbon fibers from carbon fiber-containing plastics, in particular from carbon fiber-reinforced plastics (CFPs), preferably from carbon fiber-containing and/or carbon fiber-reinforced composites (composite materials), and also to the recycled carbon fibers obtainable by the process according to the invention and the use thereof.

A method of manufacturing a gas tank comprises: a step (a) of preparing a liner having a hollow cylindrical shape; a step (b) of forming a first layer by winding a first fiber bundle impregnated with resin around the liner; a step (c) of forming a second layer by winding a second fiber bundle impregnated with resin around the liner with the wound first fiber bundle in such a manner that portions of the second fiber bundle overlap each other in a direction parallel to a center axis of the liner; a step (d) of causing a section where the portions of the second fiber bundle overlap each other to get into the first layer; and a step (e) of curing the resin.

A method for preparing a fully soft self-powered vibration sensor mainly uses a laser carbonization technology to prepare a two-dimensional porous carbon electrode with an origami structure, and then transfers the two-dimensional porous carbon electrode to a three-dimensional polydimethylsiloxane (PDMS) cavity through mold transfer; finally, a laser engraving technology is used to create microstructures on surfaces of the porous carbon electrode and a PDMS film. The sensor includes the PDMS film, a liquid metal droplet oscillator, a porous out-of-plane carbon electrode, and a 3D PDMS cavity assembled tightly from top to bottom. The sensor works based on the triboelectric nanogenerator principle, when the sensor is excited by vibrations, contact and triboelectrification at an interface of the liquid metal droplet oscillator and PDMS film charge both objects, making contact surfaces carry stable charges, which allows the movement of the liquid metal droplet oscillator to output current through electrostatic induction.