A method for producing a cardboard-plastic composite shell (10), in particular an MAP cardboard-plastic composite shell for food products, includes at least the method steps (66, 68, 82, 88) providing a plastic foil (12), pre-forming the plastic foil (12) to form a shell shape (14), providing a cardboard blank (16), and connecting the cardboard blank (16) to the already pre-formed plastic foil (12) in order to form the cardboard-plastic composite shell (10). The cardboard blank (16) provided is not folded or incompletely folded directly before the connection to the pre-formed plastic foil (12). When the cardboard blank (16) is connected to the pre-formed plastic foil (16), the cardboard blank (16) is folded onto the plastic foil (12) by a stamp mechanism (24).

An opening system for a container may be provided. The opening system may include a packaging material having an outside and an inside. The opening system may additionally include an injection molded opening element, wherein the injection molded opening element may be attached to the inside of the packaging material at a first point, and may extend from the inside of the packaging material and through to the outside of the packaging material. The injection molded opening element may be attached to the outside of the packaging material at a second point and may extend a distance from the second point for opening the container.

An opening system for a container comprising a packaging material having an outside and an inside. An injection molded opening element, wherein the injection molded opening element is attached to the inside of the packaging material at a first point, and extends from the inside of the packaging material and through to the outside of the packaging material. And, wherein the injection molded opening element is attached to the outside of the packaging material at a second point and extends a distance from the second point for opening the container.

A method in which an interior trim part for a vehicle is produced. The method includes the steps of providing a block of material comprising a plurality of paper layers connected to each other by at least one resin, cutting the block into slices, wherein a cutting plane has an angle between 5 and 85 in relation to layer planes of the paper layers, providing a flexible support layer and applying at least one of the slices to the flexible support layer to obtain a flexible composite layer, and providing a rigid carrier and applying the flexible composite layer directly or indirectly to the carrier.

A structure is injection molded onto a group of panels to form a container. The container has a tray and an injection-molded feature. The tray has a plurality of side panels that extend at least partially around, and at least partially define, a cavity of the container. The tray has a plurality of multi-part flanges with at least one of the multi-part flanges including a lower flange portion and an upper flange portion. The injection-molded feature has band that is injected molded onto the lower flange portion and the upper flange portion. An injection-molded strip extends along and at least partially defines the corner of the container. The strip extends downward from the inner portion of the band in the elongate corner of the container. A tool is also disclosed for forming the container.

An expansion device, including: an installation unit in which a thermally expandable sheet is disposed; an irradiation unit configured to irradiate the thermally expandable sheet placed on the installation unit with light; and a control unit configured to perform processes described below, wherein after an expansion process to expand the thermally expandable sheet by irradiating the thermally expandable sheet placed on the installation unit with light by the irradiation unit, a cooling process to cool the thermally expandable sheet by a predetermined cooling unit while maintaining the state in which the thermally expandable sheet is placed on the installation unit.

An expansion device, including: an irradiation unit configured to irradiate the thermally expandable sheet placed on a placing unit with light; a conveyance unit configured to reciprocably convey the irradiation unit between a first position and a second position; an exhaust fan fixed to a housing and configured to discharge air from the housing; and an air supply fan which is movable with the irradiation unit and configured to supply outside air into the housing, wherein the exhaust fan is provided at a position where air can be discharged from the second position side when the irradiation unit is returned from the first position to the second position after being moved from the second position toward the first position.

A production method of a modeled object includes a fixing step of fixing a thermally expandable sheet onto a tray by entirely or partially fixing a periphery of the thermally expandable sheet placed on the tray by a fixing member; a thermally expanding step of thermally expanding partially the thermally expandable sheet, which is in a state of being fixed onto the tray by the fixing step, by being heated by irradiating the thermally expandable sheet with light by an irradiation unit, while moving the irradiation unit from a first position toward a second position unit; and cooling the thermally expandable sheet, which has been thermally expanded partially by the thermally expanding step, while maintaining the state in which the thermally expandable sheet is fixed onto the tray, while returning the irradiation unit from the second position to the first position.

A method is provided for manufacturing a product having a three dimensional surface layer. The method may involve applying a water based resin on an underlying surface of the product. The water based resin may be at least in part thermocurable. A UV-curable liquid may be provided onto at least one portion of the water based resin, when the water based resin is liquid or partially cured. The water based resin may be cured at least by heating. The UV-curable liquid may be optionally UV cured. The UV-curable liquid may be optionally removed. The surface layer and the underlaying surface may be optionally pressed together by a pressing device.

A thermally expandable sheet includes: a first thermally expansive layer that is formed on one side of a base and contains a first thermally expandable material and a first binder, the first thermally expansive layer having a first ratio of the first thermally expandable material with respect to the first binder; and a second thermally expansive layer that is formed on the first thermally expansive layer and contains a second thermally expandable material and a second binder, the second thermally expansive layer having a second ratio of the second thermally expandable material with respect to the second binder, wherein the first ratio is lower than the second ratio.