An engineered structural member for use as, for example a stud, and a method for producing an engineered structural member. The method includes placing two spaced-apart flange members, preferably from nominal dimension solid lumber, in a mold cavity, inserting a two-part mixture of polyurethane material between the flange members, closing the mold and applying pressure to density the two-part polyurethane material during curing, and removing the completed engineered structural member from the mold. Preferably, the multiple engineered structural members are produced in multiple mold cavities, either sequentially, for example, on a rotary molding machine, or simultaneously, for example, in a series of molds which are filled and closed together. The engineered structural member provides increased insulation capacity to a structure while reducing structure weight, improving strength and improving dimensional instability.

An assembly for creating any structural, insulation or decorative article. A plank shaped body is continuously fed through a cross sectional extrusion die for coating at least an exterior of said body with a polymer material. The plastic extrusion formed along opposite side edges of the extruded body can also form interlocking profiles which facilitate edge-to-edge assembly of the completed articles in such as a wallboard, ceiling board or floorboard assembly. Pinch rollers are provided for compressing outer layers of material to the outer polymer coating and are not limited to any of burlap, muslin or canvas, as well as other outer materials like organic/inorganic acoustic dampening materials along with vinyl fabrics which can include both an exterior finished side and an opposite natural side for facilitating adhering to the central extruded polymerized material.

A composition includes an infrared reflective additive having one or more infrared reflective colorants and a thermally emissive filler. The infrared reflective additive can be melt processed in a polymeric matrix.

A method for manufacturing an integrated hull by using 3D structure type fiber clothes and 3D vacuum infusion process includes: sequentially stacking at least one first fiber cloth, at least one core material and at least one second fiber cloth on a mold; deploying structural materials on the second fiber cloth; stacking the third fiber clothes to cover the structure materials and a part of the second fiber cloth, whereby the first fiber cloth, the core material, the second fiber cloth and the third fiber clothes are formed to a lamination; determining a pipe arrangement of vacuum pipes and first and second resin pipes; deploying a vacuum bag on the lamination and covering the first and second resin pipes and the vacuum pipe; executing the 3D vacuum infusion process; curing the resin; and executing a mold release process to complete an integrated hull.

A composite material is produced from carpet waste and a binding agent, in intimate association, and may also include wood fiber or chips and/or other additives. A method of manufacturing a composite material includes shredding carpet waste, coating the carpet waste with a binding agent, and subjecting the shredded, coated carpet waste to elevated heat and pressure. As an additional step, the composite material may be actively cooled to prevent deformation of the material.

Automatic machine (1) for coating panels with leather or fabrics comprising: —a base (2), provided with a fixed perimeter surround (3), containing a vertically movable supporting surface (4) for a coating material (M) and for a panel (P) to be coated; —two pairs of movable clasps (5, 6), arranged on opposing sides of the perimeter surround (3), parallel to the sides of the surface (4), adapted to determine the preliminary pulling of the coating material (M) in a transversal and longitudinal direction and then its surmounting and folding onto an upper face of the panel (P) to be coated; —means of reversibly lowering the surface (4); —a frame (7), in one piece with the base (2) and above it, carrying a hydraulic piston (8), arranged perpendicular to the surface (4), adapted to block the panel (P) to be coated on the coating material (M) subjected to pulling; —an electronic command and control unit for the moving parts.

A panel assembly includes a multilayer load bearing panel configured to enclose an opening to an interior compartment by positioning the panel in the opening. The panel has opposing first and second appearance layers and is reversible in the opening between first and second positions. In the first position, the first appearance layer is outwardly facing in the opening and the second appearance layer faces inwardly to the compartment. In the second position, the second appearance layer is outwardly facing in the opening and the first appearance layer faces inwardly to the compartment. One of the appearance layers is made of a protective polymeric coating such as a thermosetting polyurethane-based coating or thermoset polyurea coating. The other appearance layer is made of one of a laminate structure which can include a wood veneer, a textile, or a carpeting material. A method for making the multilayer panel is provided.

A composition includes an infrared reflective additive having one or more infrared reflective colorants and a thermally emissive filler. The infrared reflective additive can be melt processed in a polymeric matrix.

A shock-absorbing member wherein a columnar shaped-wood member is supported by a stopper bolt (a pressure-receiving member) at its axially one end side and is configured such that an impact load is applied to its axially other end side, and wherein the wood member is axially collapsed by the impact load applied thereto, thereby absorbing a portion of the impact load, and that may include a shaft (a reinforcement member) that extends in a direction intersecting with an axis of the wood member while being embedded in the wood member, so as to reinforce the wood member.

A process and assembly for producing a structural article, as well as an article produced according to any process and assembly. A mold has a base and a hinged lid, either or both of which include a cavity interior which defines a negative of the structural article to be produced. A structural insert placed within the mold, prior or subsequent to a plasticized and structural forming foam material also being placed within the mold. The foam cures and sets in encapsulating fashion around the insert so that, upon removal, the insert is coated within the formed material.