Patent classifications
B29K2715/003
Panel structure with foam core and methods of manufacturing articles using the panel structure
A composite panel structure has opposing outer walls or surfaces and a core comprising a plurality of ribs extending between and connected to the outer walls and defining chambers which are filled with expanding foams, non-expanding foams, gases, or a combination thereof. The outer panel surfaces and internal chamber walls or ribs are made of woven or non-woven fibrous material impregnated with one or more resins. The panel structure may be used for making a variety of products including sports equipment such as sports paddles, surfboards, kite boards, skateboards, wakeboards, as well as construction panels for walls, ceilings or floors, display panels, panels for the vehicle industry, furniture, and other structures requiring high strength to weight properties.
DISCONTINUOUS THERMOFORMABLE COMPOSITE PRODUCTS
Compositions, systems, devices, and methods for making a headliner, e.g., a substrate having a laminated textile laminate or coverstock attached to a surface thereof, are discussed herein. The substrate can include a fabric-foam laminate that is directly attached to the substrate without the use of an adhesive layer. The foam can be flame bonded to the substrate and the textile simultaneously by activating the adhesive properties of the foam. In some embodiments, the headliner does not include a non-woven fabric layer in the manufacturing of the headliner.
VACUUM ADIABATIC BODY, FABRICATION METHOD FOR THE VACUUM ADIABATIC BODY, POROUS SUBSTANCE PACKAGE, AND REFRIGERATOR
A vacuum adiabatic body, a method for fabricating a vacuum adiabatic body, a porous substance package, and a refrigerator including a vacuum adiabatic body and a porous substance package are provided. The vacuum adiabatic body may include a first plate, a second plate, a seal, a support, a heat resistance device, and an exhaust port. The support may include a porous substance and a film made of a resin material, the film configured to accommodate the porous substance therein. Accordingly, it may be possible to provide a vacuum adiabatic body through an inexpensive process.
Composite foam
Composite materials having superior material properties useful as impact absorbing devices can be fabricated by embedding a lattice structure (e.g., polymer lattice structure) within a foam, so that the foam reinforces the lattice structure under impact. Materials and dimensions of the foam and the lattice structure may be selected to achieve composite materials having tailored impact absorbing elastic and/or viscoelastic responses over a wide range of temperatures.
MOLDED ARTICLE AND PRODUCTION METHOD THEREFOR
A molded product having both small specific gravity and high stiffness and also suffering few sink marks is described along with a method for the production thereof, where the molded product includes a porous body (A) integrated with an injection molded body (B), the porous body (A) having an apparent density of 0.05 to 0.8 g/cm.sup.3, the average thickness (tA) of the porous body (A) and the average thickness (tB) of the injection molded body (B) satisfying the relation tA3tB, and the injection molded body (B) covering at least one face of the porous body (A).
Reusable countertop mold
A reusable countertop mold in accordance with the present invention includes at least one mold sheet, but generally a plurality of mold sheets are required to extend about a predetermined portion of a periphery of a floor mounted cabinet. The mold sheet is dimensioned and configured to ultimately form a countertop having a predetermined configuration with predetermined dimensions. The mold sheet includes a relatively thin base portion and a wall portion perpendicular to the base portion. The reusable countertop mold further includes a plurality of fastener recesses in an inner side portion of the base portion, the recesses ultimately allowing fasteners to pass through a countertop substrate and into the floor mounted cabinet, after the base portion has been inserted between the countertop substrate and the cabinet. After a countertop forming material has hardened upon the countertop substrate and the mold sheet, the base portion of the mold sheet is slidably removed from between the countertop substrate and the cabinet, thereby allowing the reusable countertop mold to be reused for another countertop forming project.
Reinforced thermoplastic and fabric injection overmolding
An LWRT plus fabric injection overmolding process for the direct injection molding of thermoplastic features onto the B-side of a formed, finished Light Weight Reinforced Thermoplastic panel. The panel having an A-side finish cloth, non-woven, TPO, Vinyl or similar material placed into the injection molding press and injection molding tool, and then the features are injection molded onto the panel without damaging the A-side finish.
Preformed foundation support for a marine vessel gyro-stabilization system
A preformed foundation support for a vessel gyro-stabilization system, comprises at least three of a first side support, a second side support, a third side support, and a fourth side support. The side supports define an opening for accommodating at least a portion of a vessel gyro-stabilization system, and the side supports comprise a cuttable portion for custom fitting the preformed foundation support in a vessel. The preformed foundation support structure is installed in the vessel by cutting the cuttable portion of the preformed foundation support for custom fitting the preformed foundation support to the structure support of the vessel. The preformed foundation support structure can be manufactured as a molded fiberglass structure.
Decorative Sheet, Embossing Method And Embossing Die
A decorative sheet includes a base material and a concave portion. The concave portion is provided on a front face of the base material. In the concave portion, a depth direction coincides with a thickness direction of the base material. The concave portion includes a first concavo-convex pattern and a second concavo-convex pattern. The first concavo-convex pattern is provided in a first region of an inner surface of the concave portion. The second concavo-convex pattern is a concavo-convex pattern different from the first concavo-convex pattern. The second concavo-convex pattern is provided in a second region of the inner surface of the concave portion which is different from the first region.
METHOD FOR MANUFACTURING MOLDED ARTICLE
Provided is a method for producing a molded article obtained by integrating a decoration layer onto a surface of a porous body including a reinforcing fiber. The method includes: a preheating process at which the decoration layer is preheated; and a shaping and integrating process at which the porous body is pressed to the decoration layer or the decoration layer is pressed to the porous body to shape the decoration layer, and the porous body and the decoration layer are integrated to each other.