A hollow fiber membrane is formed by embedding a braid having a spiral open weave of monofilaments only, to avoid a whiskering problem. The open weave is characterized by contiguous, circumferential, rhomboid-shaped areas of polymer film separated by monofilament. When the braid is supported on a plasticized PVA cable having a scalloped periphery, the braid can be infiltrated with membrane polymer which, when coagulated, embeds the braid positioning it around the lumen. The embedded spiral weave, free of any circumferentially constricting monofilament, allows the membrane to be biaxially distensible. The membrane has give not only in the axial or longitudinal direction but also in the radial direction. Give in the radial direction permits soiled membranes to be backwashed under higher pressure than in a comparable braid which is not radially distensible.

A mold configuration for forming a pocket in a film comprising: a film support surface; a perimeter edge at said film support surface; wall surfaces inward of the perimeter edge defining a mold cavity; the wall surfaces including transition wall surfaces extending to a bottom wall surface; and a plateau surface inward of the perimeter edge. In one form, the perimeter edge includes sharp corner profile perimeter edge portions defining at least one sharp corner profile. A method of forming a pouch, includes using the disclosed mold configuration. A resultant pouch has a perimeter seal seam having at least one sharp corner profile.

A hollow fiber membrane is formed by embedding a braid having a spiral open weave of monofilaments only, to avoid a whiskering problem common in prior art multifilament braid-supported tubular membranes. The open weave is characterized by contiguous, circumferential, rhomboid-shaped areas of polymer film separated by monofilaments. When the braid is supported on a plasticized PVA cable it can be infiltrated with membrane polymer which, when coagulated embeds the braid positioning it around the lumen. The spiral weave, free of any circumferentially constricting monofilament, when embedded in film, allows the membrane to be biaxially distensible. In other words, the membrane has give not only in the axial or longitudinal direction but also in the radial direction. Give in the radial direction permits soiled membranes to be backwashed under higher pressure than in a comparable braid which is not radially distensible.