B29L2007/002

System for producing a fully impregnated thermoplastic prepreg

A system for manufacturing a thermoplastic prepreg includes a double belt mechanism that is configured to compress a fiber mat, web, or mesh that is passed through the double belt mechanism, a resin applicator that is configured to apply monomers or oligomers to the fiber mat, web, or mesh, and a curing oven that is configured to effect polymerization of the monomers or oligomers and thereby form the thermoplastic polymer as the fiber mat, web, or mesh is moved through the curing oven. The double belt mechanism compresses the fiber mat, web, or mesh and the applied monomers or oligomers as the fiber mat, web, or mesh is passed through the curing oven so that the monomers or oligomers fully saturate the fiber mat, web, or mesh. Upon polymerization of the monomers or oligomers, the fiber mat, web, or mesh is fully impregnated with the thermoplastic polymer.

Ultra-high molecular weight, ultra-fine particle size polyethylene, preparation method therefor and use thereof

An ultra-high molecular weight, ultra-fine particle size polyethylene has a viscosity average molecular weight (Mv) greater than 1×10.sup.6. The polyethylene is spherical or are sphere-like particles having a mean particle size of 10-100 μm, having a standard deviation of 2-15 μm and a bulk density of 0.1-0.3 g/mL. Using the polyethylene as a basic polyethylene, a grafted polyethylene can be obtained by means of a solid-phase grafting method; and a glass fiber-reinforced polyethylene composition comprising the polyethylene and glass fibers, and a sheet or pipe prepared therefrom; a solubilized ultra-high molecular weight, ultra-fine particle size polyethylene; and a fiber and a film prepared from the solubilized ultra-high molecular weight, ultra-fine particle size polyethylene may also be obtained. The method has simple steps, is easy to control, has a relatively low cost and a high repeatability, and can realize industrialisation.

SURFACE FINISH MANUFACTURING SYSTEM AND PROCESS
20220396090 · 2022-12-15 ·

This invention relates to a surface finish manufacturing system and process and more particularly, but not exclusively, to a contrast surface finish manufacturing system and process for producing boards with a wood texture finish. The surface finish manufacturing system comprises a top layer and a bottom layer where part of the top layer is removed to expose part of the bottom layer.

COMPOSITE MAGNETIC SHEET AND FORMING METHOD OF COMPOSITE MAGNETIC SHEET

A forming method of a composite magnetic sheet. The forming method comprises a preparing step, a forming step and a heat-treating step. In the preparing step, magnetic slurry is prepared by mixing at least a soft magnetic powder having a flat shape, a first resin having a solid component and a second resin having a solid component, weight loss of the solid component of the first resin being 4.0% or less at 220° C., weight loss of the solid component of the second resin being 5.0% or more at 220° C. In the forming step, the magnetic slurry is formed into an intermediate body having a sheet-like shape. In the heat-treating step, the intermediate body is heat-treated at a heat-treatment temperature between 220° C. and 400° C. (both inclusive).

BIODEGRADABLE SHEET WITH ANTIVIRAL PROPERTIES, MANUFACTURING METHOD THEREOF, AND USE THEREOF

Provided are a biodegradable sheet with antiviral properties, a manufacturing method thereof, and the use thereof. The biodegradable sheet comprises: a biodegradable polymer resin consisting of a polylactic acid-based polymer; or a composite degradable polymer resin comprising of a biodegradable resin and a petrochemical resin; and particles of an inorganic antiviral agent or aggregated composite particles of at least two inorganic antiviral agents incorporated into the biodegradable sheet so that the inorganic antiviral agent can be dispersed with a particle size of 100 to 900 nm.

POLYVINYL CHLORIDE (PVC) FOAMED CEILING PANEL AND FABRICATION METHOD THEREOF

A polyvinyl chloride (PVC) foamed ceiling panel and a fabrication method thereof are disclosed. The PVC foamed ceiling panel is made of a PVC resin powder, a filler, a foaming regulator, a composite foaming agent, a calcium-zinc stabilizer, a lubricant, a pigment, a weather resistance modifier, a smoke suppressant, and a flame retardant. The PVC foamed ceiling panel has the advantages of heat resistance, matting, smoke suppression, flame retardancy, environmental friendliness, light weight, small thickness, safety, long-term action, long service life, wide use range, and the like, and can be used for suspended ceilings in residential buildings, office buildings, exhibition halls, conference halls, and the like and for various decorations. The fabrication method of the PVC foamed ceiling panel has the advantages of low cost, high performance, scientific rationality, and simple and easy operation.

FORMULATIONS AND PRODUCTS TO REPLACE SINGLE-USE PLASTICS AND POLYSTYRENE WITH BIO-BENIGN MATERIALS SUCH AS AGRICULTURAL WASTES
20220389224 · 2022-12-08 ·

The present invention provides methods for preparing the nut waste pot composites from a nut waste component, one or more binders, and an oil using a compounder/extruder.

Surface protection articles and methods
11518859 · 2022-12-06 ·

Painting in commercial, residential, and retail environments requires extreme care to avoid paint being deposited where it is not required. Drop cloths are commonly used to protect a floor or furniture during the painting process. However, these are generally simply plastic sheets to provide a barrier to the liquid paint and nothing more. Accordingly, it would be advantageous to provide a drop sheet or tarp that supports a liquid material drying process such as by dehydration, coagulate, etc. or form solid materials thereby reducing the instances of subsequent paint transfer from the drop sheet or tarp directly or indirectly to other surfaces and/or objects. It would also be advantageous to drop sheet or tarp that provides a non-slip surface which prevents the drop sheet from sliding around and remains well in place without additional weights, tape, etc.

COMPOSITE PANELS AND PARTS
20220379593 · 2022-12-01 ·

The disclosed composite structure provides a reinforced thermoplastic polymer composite part with a high-quality surface finish. This may be used as a vehicle part or body panel, such as an interior vehicle part or exterior body panel. Additionally, the surface finish may be coloured, such that the surface does not need to be painted or wrapped to achieve a desired surface colour, and the surface may protect inner layers from UV radiation, either by virtue of the material of the surface itself, or the incorporation of a UV-absorbing additive. Specifically, the disclosed composite structure comprises a structural layer comprising reinforcing fibres, such as glass or carbon fibres, and a thermoplastic body polymer. The structure further comprises a surface layer providing a surface finish to the composite structure, the surface layer comprising a thermoplastic surface polymer substantially free from reinforcing fibres.

MOLDING SYSTEM, SUPPORT ARM, RESIN MOLDING DEVICE, METHOD FOR SUPPORTING SUPPORTED MEMBER, MOLD, AND METHOD FOR PRODUCING MOLDED BODY

A molding system capable of reducing molding defects including first and second parison forming devices; first and second molds configured to be opened and closed; and a control unit. The first parison forming device comprises a first extruder, a first accumulator, and a first injection head, the first parison forming device is configured to form a first parison by injecting a first molten resin from the first injection head after the first molten resin extruded from the first extruder is accumulated in the first accumulator, the second parison forming device comprises a second extruder, a second accumulator, and a second injection head, the second parison forming device is configured to form a second parison by injecting a second molten resin from the second injection head after the second molten resin extruded from the second extruder is accumulated in the second accumulator.