A method of manufacturing a plastic lens includes first heating of a lens preform, disposing the lens preform in a molding apparatus, second heating of the lens preform, pressing the lens preform with the molding apparatus, and cooling the molding apparatus.

A method for manufacturing a porous film includes: a first step of preparing droplets (D) which are formed from a first liquid into spheres with a predetermined diameter of 10 μm or more and 2000 μm or less and a second liquid (L2) which includes a curing agent which cures by imparting energy or a curing agent which cures due to change in pH and includes droplets dispersed therein; a second step of injecting the droplets and the second liquid into a gap between a pair of substrates (31 and 32); a third step of curing the second liquid to form an external phase; and the fourth step of removing the droplets in the external phase to form hole sections.

A mold includes: a first molding surface configured to form a lens surface of a scanning lens being elongated in a main-scanning direction; and a first coolant passage, which is disposed within the mold and through which a coolant to control the temperature of the first molding surface flows, wherein the first coolant passage includes: a first passage portion corresponding to a first lens portion which is a portion protruding most in an optical axis direction in the lens surface; and a second passage portion corresponding to a second lens portion which is a portion retreated most in the optical axis direction in the lens surface, and the second passage portion is located to be closer to the second lens portion than a virtual plane, which passes through the first passage portion and is orthogonal to the optical axis direction.

This disclosure includes injection molds for reducing cycle times and related methods. Some molds include first and second mold portions movable relative to one another from an open position to a closed position in which each of one or more recesses of the first mold portion cooperates with a respective one of one or more recesses of the second mold portion to define a chamber. Each of the chamber(s) includes a first cooling body coupled to the first mold portion, a second cooling body coupled to the second mold portion, and first and second inserts removably coupled, respectively, to the first and second cooling bodies such that the inserts cooperate to define a mold cavity within the chamber that is configured to receive a thermoplastic material. Each of the cooling bodies has an inlet, an outlet, and a fluid cavity in fluid communication with the inlet and the outlet.

A method for manufacturing an optical lens includes pressing a fluid-state optical material by using a solid-state optical material to inject the fluid-state optical material molten from the solid-state optical material into a cavity. The solid-state optical material is molten only at the part adjacent to the cavity to form the fluid-state optical material, which facilitates transport of the optical material and minimizes residual waste. The pressing force applied to the solid-state optical material can be controlled to hence control the moving rate of the solid-state optical material, thereby precisely controlling the injection volume and injection rate of the fluid-state optical material.

An injection molding method includes the steps of:(A) preparing a molding unit and an injection unit, the molding unit including a first mold having a protruding portion, and a second mold having a movable post cooperating with an inner peripheral surface thereof to define a cavity; (B) moving the molds toward each other until the protruding portion cooperates with the second mold to define a forming space; (C) activating the injection unit for injecting the molten optical material into the forming space; (D) cooling the molding unit; and (E) moving the molds away from each other and subsequently activating the movable post to push a solidified optical material out of the forming space.

Intraocular implants and methods of making intraocular implants are provided. The intraocular implant can include a lens body having a lens material and a mask having a mask material. The lens body can be secured to the mask. The mask material can include a modulus of elasticity that is greater than or equal to a modulus of elasticity of the lens material.

A method for manufacturing an optical element (100) from a curable material (50) using an additive manufacturing technology comprising steps of: providing a first portion of curable material (50), forming a first part of the optical element by irradiating the surface (55) of the curable material with a first curing surface energy, the first curing surface energy being strictly lower than a first predetermined energy threshold and higher than a second predetermined threshold, and forming, after the irradiation of the first part with the first curing surface energy, at least a second part of the optical element, distinct from the first part of the optical element, by irradiating, with at least a second curing surface energy, the surface of the curable material, the second curing surface energy irradiating both the second part of the optical element (100) and at least a portion of the first part of the optical element, the sum of the first curing surface energy and the at least second curing surface energy being higher than or equal to the first predetermined energy threshold. A manufacturing system (1) for manufacturing an optical element.

Method and device for producing an adhesive bond between a first component and a second component (optical element) for microlithography. The method involves: introducing the first and second components into a positioning device for changing the relative position between the first and second components, calibrating a first relative position, in which a distance between the first and second components has a first value defining a predefined adhesive gap, calibrating a second relative position, in which a distance between the first and second components has a second value greater than the first value, applying adhesive to the first component while the first and second components are at a distance greater than the first value, and setting the first relative position while forming the adhesive bond between the first and second components. Calibrating the first and second relative positions are carried out before the adhesive is applied to the first component.

Systems and methods for lens creations are disclosed. The method includes initiating light transmission from a light source through a diffuser into a container holding resin and a substrate. The light transmission is performed according to an irradiation pattern wherein each point in the resin is illuminated by at least 10% of the diffuser. This causes a lens to be formed. To achieve this illumination, at least 15% of the diffuser receives light from the light source. Further, a diameter of the diffuser is greater than or equal to a diameter of the substrate. The system performing the methods includes a polymerization apparatus and may include a resin conditioning and reservoir apparatus, a metrology unit, a resin drainage apparatus and an optional postcuring apparatus.