Provided is a resin sheet including a plurality of aspheric sections having low variation of thickness precision and high shape precision. A method of producing a resin sheet includes hot press forming a thermoplastic resin film formed using a thermoplastic resin so as to produce a resin sheet including a plurality of aspheric sections that are separated from one another. The hot press forming is performed by increasing the pressing pressure to a final pressing pressure with an average pressure increase rate of 0.1 MPa/s or less at a pressing temperature that is at least 40° C. higher than the glass-transition temperature of the thermoplastic resin.

A method of forming a three-dimensional object, wherein said three-dimensional object is an insert for use between a helmet and a human body, is described. The method may use a polymerizable liquid, or resin, useful for the production by additive manufacturing of a three-dimensional object, comprising a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from said first component.

A thin ophthalmic lens stabilized through incorporation of flange around all or a portion of a perimeter of the thin lens.

A method of forming a three-dimensional object (e.g. comprised of polyurethane, polyurea, or copolymer thereof) is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid comprising a mixture of: (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid blocked polymer scaffold and advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, with the intermediate containing the second solidifiable component; and then (d) contacting the three-dimensional intermediate to water to form the three-dimensional object.

Provided herein are methods of molding thermoplastic polymers into optical elements. The optical elements in the form of cylindrical discs, semi-finished lens blanks or finished lenses are compression molded at high temperature typically above thermoplastic polymers softening temperature and under high pressure. The semi-finished lens blanks and finished lenses are molded using front and back glass molds inside a mold assembly which reshapes the cylindrical discs that are either previously molded or cut out from thick slab. Also provided are methods for producing single vision and progressive addition lens prescriptions.

An inkjet method for producing a spectacle lens and fluids that can be used in an inkjet method for producing a spectacle lens are disclosed. The inkjet method includes the following steps: a) providing a substrate to be printed on, b) applying to the substrate to be printed on from step a) at least two volume elements applied adjacently and/or adjoining one another, c) transferring the at least two volume elements applied adjacently and/or adjoining one another from step b) into at least one volume composite, d) transferring the at least one volume composite from step c) into at least one homogeneous volume composite, e) transferring the at least one homogeneous volume composite from step d) into at least one final volume composite.

An optical lens assembly is produced by an injection-compression molding process. The optical lens assembly includes a lens body and an injection-molded structure. The lens body includes a first lens surface and a second lens surface opposed to the first lens surface. The lens body is divided into an optically effective zone and an optically ineffective zone. The injection-molded structure has at least one gate land in response to the injection-compression molding process. At least a portion of the optically ineffective zone of the lens body is covered by the injection-molded structure, and the injection-molded structure is assembled with and positioned by an external structure. Each of the first lens surface and the second lens surface is one of a multi-aperture lens surface, a lenticular lens surface, an aspheric lens surface, a flat lens surface and a freeform lens surface.

A resin part includes a plate-shaped molded main body that is constituted of an injection-molded product. Of plate surfaces of the molded main body, a surface on an opposite side to a surface requiring surface accuracy constitutes a pressure-application surface to which pressure is applied by a movable insert. A parting line is formed on the pressure-application surface by the movable insert to satisfy the following relationship: (t/4)≤x≤(3t/2), where x is a distance from an end edge part of the molded main body to the parting line and t is a thickness of the molded main body.

The present disclosure discloses an injection molding method for fabricating a transparent device, and belongs to the technical field of material processing. The method comprises: preparing a nano-microsphere structural polymer material from a long-chain polymer material; obtaining a glass transition temperature and a viscous flow transition temperature of the nano-microsphere structural polymer material; obtaining a processing temperature of the nano-microsphere structural polymer material according to the glass transition temperature and the viscous flow transition temperature; drying the nano-microsphere structural polymer material; plasticizing the dried nano-microsphere structural polymer material according to the processing temperature; filling the plasticized nano-microsphere structural polymer material; cooling the filled nano-microsphere structural polymer material; and demolding the cooled nano-microsphere structural polymer material to form a transparent device. With the present disclosure, the technical effect that the fabricated device has high precision and no oriented optical distortion and strain birefringence is achieved.

A mandrel for holding and positioning an intraocular lens blank during manufacturing includes a shank portion having a central axis and a lens blank holding section configured to hold the lens blank. The holding section includes a central cavity formed concentrically with the central axis of the mandrel. Projections are formed on a surface of the central cavity and are configured to support a first surface of the lens blank at a fixed distance from the surface of the central cavity. A ring fits within a peripheral portion of the central cavity to hold a second opposing surface of the lens blank. A method for making an intraocular lens using the mandrel includes filling the space formed under the first surface of the lens with a liquid, such as water, freezing the liquid, and then machining and/or milling the second surface of the lens blank.