A manufacturing method of a polygonal mirror using a metal mold including a first mold, a second mold, a third mold, and a fourth mold includes a step of forming the molded member by providing the third mold and the fourth mold between the first mold and the second mold in a state in which the third mold and the fourth mold are in contact with each other and then by injecting a resin material into the metal mold, and a step of separating the third mold from the first crossing surface of the molded member in a direction crossing the first crossing surface.

A vehicular driving assist system includes a rearward viewing camera, a driver-side camera, a passenger-side camera and at least one radar sensor. Image data captured by the cameras is provided to a control and radar data captured by the radar sensor is provided to the control. The control processes the provided captured data to determine a potential hazard presented by rear-approaching traffic. The control outputs video image data for display by a display device of the equipped vehicle. The display device includes a video display screen that displays video images for viewing by a driver of the equipped vehicle during operation of the equipped vehicle. The control processes provided captured image data and provided captured radar data to alert the driver to the determined potential hazard presented by the rear-approaching traffic in the side traffic lane adjacent to the traffic lane being traveled by the equipped vehicle.

A method of assembling a mirror head for a vehicular interior rearview mirror assembly includes providing a mirror casing, a mirror reflective element at the mirror casing, and a toggle mechanism, which includes a body portion and a toggle lever joined to the body portion. A lower pivot mount of the toggle mechanism is inserted into a lower receiving portion of the mirror casing and an upper pivot mount of the toggle mechanism is inserted into an upper receiving portion of the mirror casing. An outer surface of the body portion corresponds with adjacent outer surfaces of the mirror casing, and, when the toggle lever pivots relative to the lower receiving portion of the mirror casing, the mirror casing pivots relative to the body portion to flip the mirror head between a first orientation and a second orientation.

A method for assembling a vehicular interior rearview mirror assembly includes providing a mirror mount and a mirror head. The mirror head includes a transparent mirror frame and a mirror reflective element accommodated at the transparent mirror frame. The transparent mirror frame has a patterned front side having a plurality of channels established thereat and a rear side opposite the patterned front side. An illumination source is provided at the mirror head. The patterned front side of the transparent mirror frame is patterned to reflect light emitted by the illumination source, when powered, so that an illumination pattern is visible to a person viewing the rear of the transparent mirror frame. The mirror head is pivotally mounted at the mirror mount.

A fabrication process includes: 1) forming an object by 3D printing; 2) smoothing the object by applying a gel to the object to coat at least a portion of the object with a film of the gel; 3) subjecting the object coated with the film to vacuum; and 4) curing the film to yield the object coated with the cured film.

A vehicular driving assist system includes a rearward viewing camera, a driver-side camera, a passenger-side camera and at least one radar sensor. Image data captured by the cameras is provided to a control and radar data captured by the radar sensor is provided to the control. The control processes the provided captured data to determine a potential hazard presented by rear-approaching traffic. The control outputs video image data for display by a display device of the equipped vehicle. The display device includes a video display screen that displays video images for viewing by a driver of the equipped vehicle during operation of the equipped vehicle. The control processes provided captured image data and provided captured radar data to alert the driver to the determined potential hazard presented by the rear-approaching traffic in the side traffic lane adjacent to the traffic lane being traveled by the equipped vehicle.

A vehicular vision system includes a rear backup camera and a display device viewable by a driver of the equipped vehicle. The display device includes a video screen operable to display video images derived, at least in part, from image data captured by the rear backup video camera. Video images derived, at least in part, from image data captured by the rear backup video camera are displayed by the video screen of the display device when a transmission of the equipped vehicle is shifted into reverse gear by the driver of the equipped vehicle. The video screen continues to display video images derived, at least in part, from image data captured by the rear backup video camera for a threshold time period after the transmission of the equipped vehicle is shifted out of reverse gear by the driver of the equipped vehicle.

A vehicular vision system includes a rear backup camera and a display device viewable by a driver of the equipped vehicle. The display device includes a video screen operable to display video images derived, at least in part, from image data captured by the rear backup video camera. Video images derived, at least in part, from image data captured by the rear backup video camera are displayed by the video screen of the display device when a transmission of the equipped vehicle is shifted into reverse gear by the driver of the equipped vehicle. The video screen continues to display video images derived, at least in part, from image data captured by the rear backup video camera for a threshold time period after the transmission of the equipped vehicle is shifted out of reverse gear by the driver of the equipped vehicle.

A process for forming an article having at least one precision surface is disclosed. The process includes providing a thin sheet in contact with a surface of a mandrel. The process then includes establishing a pressure differential between opposite sides of the thin sheet using a collapsible enclosure so that the thin sheet is drawn onto the mandrel surface, thereby causing the thin sheet to substantially conform to the shape of the mandrel surface. The shaped thin sheet is then secured to a support member to define the article. The article is then removed from the mandrel. The front surface of the thin sheet defines the precision surface of the article. A process for forming a dual-sided precision article is also disclosed, along with an adaptive optical system and method that employs the precision article.

A method of assembling a mirror head for a vehicular interior rearview mirror assembly includes providing a mirror casing, a mirror reflective element at the mirror casing, and a toggle mechanism, which includes a body portion and a toggle lever joined to the body portion. A lower pivot mount of the toggle mechanism is inserted into a lower receiving portion of the mirror casing and an upper pivot mount of the toggle mechanism is inserted into an upper receiving portion of the mirror casing. An outer surface of the body portion corresponds with adjacent outer surfaces of the mirror casing, and, when the toggle lever pivots relative to the lower receiving portion of the mirror casing, the mirror casing pivots relative to the body portion to flip the mirror head between a first orientation and a second orientation.