A molded liner member for a fluid pump is disclosed. The liner member includes a generally annular ring, having an inner surface, an outer surface which is substantially concentric with the inner surface, and first and second end surfaces. The annular ring is molded from fiber reinforced polymer, and a majority of the fiber reinforcements in the polymer are oriented substantially parallel to an axis passing through the center of the annular ring. A method for making the liner member is also disclosed.

A gear is provided that is capable of suppressing a decrease in strength at a weld line. The gear (40) is provided with a cylindrical boss (41) that is formed at a center portion, a rim (42) that is formed on an outer side in a radial direction of the boss concentrically with the boss and has a tooth portion (42a) at an outer circumferential portion thereof, and a web (43) that links the boss and the rim. In the web, a plurality of gate marks (43a) are formed. Furthermore, in the web, there are provided a plurality of first radial direction ribs (43b) that extend from the boss to the outer side in the radial direction along a weld line (40a) that appears between adjacent ones of the gate marks.

A movable mold includes a movable mold main body and a gear piece attached to the movable mold main body so as to relatively movable, and having a cavity formation space for forming a cavity. In the gear piece, a piece-side coolant flow path includes an annular flow path surrounding the cavity formation space, a piece-side supply flow path introducing coolant into the annular flow path, and a piece-side discharge flow path introducing the coolant from the annular flow path. The piece-side coolant flow path is connected to a movable mold main body-side supply flow path of the movable mold main body and a movable mold main body-side discharge flow path of the movable mold main body and the coolant flows therein under negative pressure generated by a coolant circulation device, so the inside of the cavity can be cooled effectively.

A drive wheel (10; 100) wherein the drive wheel (10; 100) is formed by an injection-molding process, and has a longitudinal axis (11; 108), having a hub region (12; 102) with a hub opening (13; 102), having an annular toothed-rim region (17; 106) with a radially outwardly projecting toothing (18; 105), having a substantially disk-like intermediate region (15; 112) which is arranged radially between the hub region (12; 102) and the toothed-rim region (17; 106), wherein the drive wheel (10; 100) has two bearing points (31, 32), arranged concentrically with the longitudinal axis (11; 108), for radial mounting and two bearing points (33, 34; 121, 122), for axial mounting, and wherein the hub region (12; 102) has an extension (14; 103) that protrudes from the plane of the intermediate region (15; 112) in the direction of the longitudinal axis (11; 108).

There is little fluctuation in amount of short fibers among individual products of fiber substrate. No damage is caused to a mold for the fiber substrate. Continuous production of the fiber substrates is possible. A method of manufacturing a fiber substrate includes the steps of: preparing slurry by dispersing short fibers in a dispersion medium; pouring the slurry into a cylindrical mold from above the cylindrical mold, the slurry being directed to a slurry diffusion member disposed in the center of the cylindrical mold and having an upward pointing conical or pyramidal shape; pouring the dispersion medium or water onto the slurry diffusion member from above the slurry diffusion member to cause the short fibers adhering to the slurry diffusion member to fall down, after the step of pouring the slurry; and discharging the dispersion medium from the cylindrical mold to accumulate the short fibers in the cylindrical mold to obtain a fiber aggregate.

A method of making a worm gear. The method includes forming a gear blank having a plurality of individual lugs formed about an outer circumferential edge of said blank to facilitate a uniform flow of a material around said plurality of individual lugs. The method also includes molding said material around said plurality of individual lugs to form a ring.

A process for the production of a shaped object, including: (a) providing a mould including a cavity formed to produce an object of a desired shape; (b) heating the mould to a temperature of 145 C.; (c) supplying an ultra-high molecular weight polyethylene (UHMWPE) material into the mould; (d) closing the mould with a punch counterpart having such shape as to fit together with the mould cavity to form the shape of the desired object; (e) applying a compaction pressure through the punch to the material that is present in the mould, whilst maintaining the mould temperature, for such a compaction time that the material fuses to form the desired shape; (f) releasing the compaction pressure and removing the shaped object from the mould at a temperature of 145 C.; and (g) cooling the shaped object to a temperature of below the melting temperature of the UHMWPE material.

Provided herein is an apparatus of manufacturing a molding material for use in a method of manufacturing a molding material that can prevent a crack from occurring in the molding material. A cylindrical die (3) is slid downward along an upper hollow compression mold (4) and a lower hollow compression mold (2) with a molding material (35) held between the upper hollow compression mold (4) and the lower hollow compression mold (2). After that, the upper hollow compression mold (4) is moved upward to relatively move the upper hollow compression mold (4) and the lower hollow compression mold (2) away from each other. After a slurry diffusion member (7) is removed, the molding material (35) is taken out.

Provided is an injection molding apparatus for a worm wheel, in which the worm wheel is not only integrally manufactured by an injection mold method, but a gear teeth structure of a gear forming unit is also manufactured as an injection mold without a hobbing operation, and the structure of the injection molding apparatus is also improved so that worm wheel products can be easily taken out from the injection mold. The injection molding apparatus includes: a boss injection mold; a product injection mold having a movable side core, a fixed side core, and a worm gear tooth-shaped core; and a take-out unit for taking out a worm wheel product formed with a worm gear by the product injection mold, wherein the take-out unit includes: a plurality of take-out pins; a take-out plate; and a guide unit guiding rotation of the worm gear tooth-shaped core.

The invention relates to a method for producing a sintered gear comprising a gear body on which at least one elastomer element is arranged, according to which a green compact is produced by pressing a powder, the green compact is sintered into a gear body and is hardened by carburization and subsequent quenching or sinter-hardening and subsequent quenching with a gas and afterwards the at least one elastomer element is vulcanized onto the gear body.