A novel tubular or profile shapes of co-extruded multilayer polymers. These materials contain tens to thousands of layers of milli-, micro- to nano-polymer layers. These new shapes contain contiguous layers of milli- to nano-polymer layers in three dimensions and these contiguous layers may be twisted or turned to further expand the potential microlayer geometries.

A method of forming a three-dimensional object, wherein said three-dimensional object is a footwear sole, heel, innersole or midsole, is described. The method may use a polymerizable liquid, or resin, useful for the production by additive manufacturing of a three-dimensional object, comprising a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from said first component.

A method of molding composite materials including shaping a laminate having fiber sheets laminated over one another, by bending the laminate in an X-direction and a Y-direction, in a three-dimensional orthogonal coordinate system. The method further includes mounting the laminate that has been shaped, onto a mold material deformed in a Z-direction, impregnating a resin material into the laminate while adjusting an amount of the resin material filled in, and molding the composite materials that have cured such that the composite materials are shaped to have a first inclined surface inclined at a first inclination angle with respect to a reference plane in the Z-direction. The mold material has a first inclination molding surface that molds the first inclined surface, and a second inclination molding surface that molds a surface of the composite materials into a second inclined surface having a second inclination angle smaller than the first inclination angle.

A method of forming a three-dimensional object (e.g. comprised of polyurethane, polyurea, or copolymer thereof) is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid comprising a mixture of: (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid blocked polymer scaffold and advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, with the intermediate containing the second solidifiable component; and then (d) contacting the three-dimensional intermediate to water to form the three-dimensional object.

A bending method and a bending device, wherein a composite bar comprising a bundle of reinforcing fibres embedded in a polymer matrix is bent at a bending point. To make it bendable, the composite bar is heated locally at the bending point using an ultrasonic device with a sonotrode. After the bending point has been heated, an infeeding movement between the composite bar and the sonotrode is used to deform a region of the composite bar at the bending point to create a deformed portion of which the outer dimensions are different from the outer dimensions of the bar portions of the composite bar adjoining the bending point. The two bar portions are then moved or angled away in relation to one another, and so the composite bar is curved at the bending point. Once the desired bending has been achieved, the composite bar is cured at the bending point.

Plastic profile extrusion system includes an extrusion die that pre-forms a hot, unfrozen plastic profile shape. Cooled calibration device receives the hot plastic in a longitudinal cavity through the calibration device to conductively cool the plastic as it holds the plastic profile to size and dimensions. For plastic parts with channels, inside corners, or other difficult to cool sections, the calibration device would require a metal ridge to hold the shape of that channel or corner as the heat is conducted from the hot plastic through the metal ridge into the body of the calibration device. This invention replaces metal ridges that hold the shape of the plastic profile during cooling in at least part of the calibration device with fluid cooling passages that communicates with the moving portion of the plastic profile and cooling medium to fill the flow passages to extract heat from the plastic material.

A method of manufacturing a structural beam comprising an elongate base part comprising a polymer. The base part has a length, a width and a height. The beam also comprises an elongate reinforcement part comprising a strip comprising a unidirectional polymer, bonded to the base part at an outer surface of the base part and extending in the length direction along the length of the base part. The strip has a higher Young's modulus than the base part. The method also relates to a beam and to a building comprising such a beam.

Modified diene polymers containing heteroatoms are disclosed, as is their production, rubber mixtures comprising these modified diene rubbers, and to their use for the production of rubber vulcanizates, which serve, in particular, for the production of rubber moldings and the production of tires.

In one embodiment, a stiffener may be formed by inserting a plurality of flexible mandrels into a channel of a tool having a three-dimensional contour, placing a vacuum bag over the flexible mandrels and the tool, with the mandrels disposed between the vacuum bag and the tool, and applying vacuum pressure between the vacuum bag and the tool. A hardening substance may be inserted into each of the plurality of flexible mandrels and then may be hardened while the plurality of mandrels are inserted in the one or more channels of the tool. Finally, the mandrels may be wrapped with a stiffener material with stiffeners being formed from the stiffener material.

A profile for window, door, facade or cladding elements is disclosed, which comprises a profile body (2) made from thermoplastic material and extending in a longitudinal direction (z) with an essentially constant cross-section (x-y) along the longitudinal direction (z) and having at least one outer surface (2a), and a inorganic containing layer (4) deposited on at least part of the at least one outer surface (2a), wherein the thermoplastic material comprises at least one thermoplastic selected from the group containing polyamide, polyethylene, polybutylene terephthalate, acrylonitrile styrene acrylate, wherein the inorganic containing layer (4) is deposited directly on the profile body (2) using a cold spray technology, and wherein the inorganic containing layer (4) has a thickness in the range from 30 m to 450 m.