A composite material blade molding method is for molding a composite material blade by curing a prepreg. The composite material blade has a back-side blade member and a belly-side blade member which are superposed and joined. The composite material blade molding method includes: a lamination step for forming a back-side laminate in a back-side molding die and forming a belly-side laminate in a belly-side molding die; an inner surface cowl plate disposition step for disposing an inner surface cowl plate for maintaining an inner space formed by the back-side laminate and the belly-side laminate; a die mating step for die-mating the back-side molding die and the belly-side molding die and disposing a foaming agent in the inner space maintained by the inner surface cowl plate; and a curing step for heating and expanding the foaming agent and heat-curing the back-side laminate and the belly-side laminate.

A method of fabricating a laminar composite article, includes steps of spreading a plurality of continuous fiber tows from a spool to form a first ply layer having a substantially consistent layer thickness, applying a binder to the spread plurality of continuous fiber tows, curing the plurality of continuous fiber tows and applied binder at a cure temperature less than a thermal decomposition temperature of the binder, and processing the cured plurality of continuous fiber tows at a post-cure temperature greater than the cure temperature.

A method for producing an aerodynamic element for an aircraft, including a wall which is covered, at least partially, by a printed film including a plurality of ribs and/or grooves, the method including: providing a raw film made of a deformable material which is devoid of grooves and ribs; providing a pressure plate which includes a face provided with ribs and/or grooves complementary to the ribs and/or grooves of the printed film; placing said raw film on the wall of the element; positioning the pressure plate on the raw film, the printed side of the pressure plate facing the raw film; and a forming step during which the raw film is bonded with the wall of the component and during which the raw film is shaped by cooperation with the pressure plate to obtain the printed film including the ribs and/or the grooves.

A method of fabricating a blade. The blade comprises subassemblies made of thermoplastic composite materials, each subassembly comprising an internal arrangement and at least one external arrangement, each internal arrangement comprising a stack of intermediate layers comprising reinforcing fibers impregnated with a semicrystalline thermoplastic matrix, each external arrangement comprising at least one surface layer comprising reinforcing fibers impregnated with an alloy of a semicrystalline thermoplastic polymer and of an amorphous thermoplastic polymer. An assembly film comprising an amorphous thermoplastic material and a ferromagnetic member is interposed between two surface layers of two distinct subassemblies that are to be assembled together by a method of local heating by induction.

A system for forming material includes a housing including at least one wall defining an interior space. The housing is configured to contain a pressurized fluid in the interior space. The system also includes at least one tool configured to shape the material. The at least one tool is movable along a path from a first position external to the housing to a second position at least partially within the interior space. The system further includes a membrane extending at least partially in the path of the at least one tool.

Compaction systems and methods of compacting components are provided. In one aspect, a laminate of a component can be laid up on a tool of a compaction system. The laminate defines a cavity. A noodle is positioned relative to or in the cavity. A noodle ring is then positioned relative to the noodle. For instance, the noodle ring can be placed over the noodle. A cross section of the noodle ring can be shaped complementary to a cross section of the noodle. A plunger of the compaction system is moved so that it engages the noodle ring. Particularly, the plunger is moved in such a way that a force is applied on the noodle ring so that the noodle ring compacts the noodle into the cavity.

A fan includes an inlet part disposed to form a fan inlet, a base disposed to form, together with the inlet part, a fan outlet, and a blade. The blade extends from the base to the inlet part, and includes a first guide surface having an inclination toward an outside of the fan in a radial direction of the fan which changes in a direction from the inlet part toward the base, and a second guide surface having an inclination toward the outside of the fan in the radial direction which changes in a direction from the base toward the inlet part.

A method of manufacturing an integral impeller and motor rotor. The method includes manufacturing an impeller with a shroud, modifying a radially outer surface of the shroud to prepare the radially outer surface for additive manufacturing, additively manufacturing a motor rotor onto the radially outer surface of the shroud such that the motor rotor has a magnetic field with a geometry designed by computer modeling, and magnetizing the rotor.

Thrust reverser composite cascade (1), comprising at least one longitudinal wall (15) and transverse walls (14) connecting to this longitudinal wall, characterized in that the longitudinal wall comprises at least one continuous longitudinal fibre bundle (19) and the transverse walls each comprise at least one continuous transverse fibre bundle (23) crossing the longitudinal bundle, so that the intersections (16) of the transverse and longitudinal walls are structurally bridged in both directions by the reinforcing continuous longitudinal and transverse fibre bundles.

A manufacturing method for a component made from composite material, in particular of a turbomachine, includes the steps of producing a preform with a fibrous reinforcement comprising a first fibrous portion and a second fibrous portion, and injecting a pressurized matrix into an injection chamber of an injection mold, in which the preform is arranged. The method further includes the steps of polymerizing the preform and positioning a flexible pocket that encloses a fluid and that is arranged between the first fibrous portion and the second fibrous portion before the injection step. The fluid is configured to apply an additional pressure to the preform of the fluid during the polymerization step.