Methods for forming channels within a substrate include molding a sacrificial component directly into the substrate and igniting the sacrificial component to deflagrate of the sacrificial component and form a channel in the substrate. The sacrificial component can include oxidizing agents such as chlorates, perchlorates, nitrates, dichromates, nitramides, and/or sulfates imbedded in a polymeric matrix, and the oxidizing agents can be 30 wt. % to 80 wt. % of the sacrificial component. The sacrificial component can further include one or more of unoxidized metal powder fuels, flammable gas-filled polymeric bubbles, one or more metallocenes and/or one or more metal oxide particles, one or more polymers with nitroester, nitro, azido, and/or nitramine functional groups, one or more burn rate suppressants such as oxamide, ammonium sulphate, calcium carbonate, calcium phosphate, and ammonium chloride, and non-combustible hollow bubbles and/or inert particles. The polymeric matrix can have a limiting oxygen index of less than about 30.

An additive manufacturing technique includes depositing, via a filament delivery device, a filament onto a surface of a substrate. The filament includes a binder and a high entropy alloy powder. The technique also includes sacrificing the binder to form a preform and sintering the preform to form a component.

The present invention provides enthalpy exchanger elements (E, E′, PR, PF) and enthalpy exchangers comprising such elements. Furthermore, the invention discloses a method for producing such enthalpy exchanger elements and enthalpy exchangers, comprising the steps of a) providing an air-permeable sheet element (1); b) laminating at least one side (1a, 1b) of the sheet element (1) with a thin polymer film (3, 4) with water vapor transmission characteristics; and c) forming the laminated sheet element (1) into a desired shape exhibiting a three-dimensional corrugation pattern (5, 5, . . . ).

A stacked tube heat exchanger consisting of tubes that are affixed to a header or headers that are additively manufactured.

Disclosed are embodiments for an engineered feature formed as a part of or on a chamber component. In one embodiment, a chamber component for a processing chamber includes a component part body having unitary monolithic construction. The component part body has an outer surface. An engineered complex surface is formed on the outer surface. The engineered complex surface has a first lattice framework formed from a plurality of first interconnected laths and a plurality of first openings are bounded by three or more laths of the plurality of laths.

A heat exchanger includes a core having a plurality of first layers for receiving a first fluid and at least one header arranged in fluid communication with the plurality of first layers. The at least one header is integrally formed ith the core via an additive manufacturing process. The header has a first microstructure and the core has a second, different microstructure.

A mechanical assembly for securing a first sheet to a second sheet includes a first projection having a first sidewall and a first top wall. The first sidewall extends from the first top wall at a first acute angle. The first sidewall includes a first top end and a first bottom end. A first discontinuity is defined in the first sidewall between the first top end and the first bottom end. A first base wall extends from the first bottom end. The first base wall extends generally parallel to the first top wall.

The present invention provides a flexible mat with fluid conduit, methods of manufacture thereof and apparatus for the manufacture thereof. In an embodiment, the mat comprises a base layer, one or more fluid conduits and a thermoplastic bonding tape that attaches the fluid conduits to the base layer. The base layer can be a textile fabric, mesh or netting, or a flat flexible sheet. The base layer is preferably also formed of a thermoplastic layer. The fluid conduits can carry heated or cooled fluid, such as water, that can be used for heating or cooling an environment in which the device is deployed. For example, the device can be used for heating or cooling in a greenhouse environment. The fluid conduits can additionally or alternatively carry irrigation fluids, such as water or treated water, for irrigating plants and crops. The fluid conduits can additionally or alternatively carry gases, such as carbon dioxide (CO.sub.2) or carbon dioxide mixed with other gasses, for treating plants and crops.

A thermal transfer panel is provided, wherein the thermal transfer panel is vacuum formed from separate precursor sheets to form an integral thermal transfer panel. The integral thermal transfer panel defines both fluid flow channels and an interconnecting web, wherein the interconnecting web defines a structure or fastening beam for accommodating fasteners than can retain the thermal transfer panel relative to a building structure, such as a joist. The thermal transfer panel includes surface indicia to allow an installer to determine the location of at least one of the fluid flow channel and the interconnecting web in the thermal transfer panel. Traditional flooring can be fastened to the thermal transfer panel without damaging the integrity of the fluid flow channel.

Provided is a process for producing an elastic heat spreader film, the process comprising: (a) providing a layer of an aggregate or cluster of multiple graphene sheets; (b) impregnating an elastomer or rubber into the aggregate or cluster as a binder material or a matrix material to produce an impregnated aggregate or cluster, wherein the multiple graphene sheets are bonded by the binder material or dispersed in the matrix material and the elastomer or rubber is in an amount from 0.001% to 20% by weight based on the total heat spreader film weight; and (c) compressing the impregnated aggregate or cluster to produce the heat spreader film wherein the multiple graphene sheets are substantially aligned to be parallel to one another and wherein the elastic heat spreader film has a fully recoverable tensile elastic strain from 2% to 100% and an in-plane thermal conductivity from 200 W/mK to 1,750 W/mK.