A method for manufacturing an inflatable mattress includes: Step 1, introducing a plastic material into an extruding machine; Step 2, operating the extruding machine to extrude the plastic material; Step 3, forming a tubular body in the form of a cylinder having a wall having a predetermined thickness; Step 4, cutting the cylindrical tubular body to form seamless tubular strips; and Step 5, connecting two opposite side portions of each of the seamless tubular strips to an upper layer and a lower layer respectively, with the seamless tubular strips being spaced from each other by a predetermined distance. An inflatable mattress so manufactured includes: an upper layer and a lower layer, of which peripheral edges are connected to provide the inflatable mattress with an internal space; and tubular strips arranged in the internal space and having opposite side portions respectively connected to the upper layer and the lower layer.

A pillow is provided that includes a foam core and a gel insert molded to each side of the foam core. Methods of producing a pillow are further provided and include a step of providing a foam molding system having a top mold defining a plurality of air ports and a bottom mold defining a plurality of air ports. A vacuum is applied to the plurality of air ports in both the top mold and bottom mold, and a gel insert is then positioned against each of the plurality of air ports. A foam precursor is subsequently dispensed into the bottom mold atop the gel insert, and the top mold is secured to the bottom mold. The foam precursor then expands within the foam molding system and bonds with the two gel inserts to produce a pillow having a gel insert molded to each side of the pillow.

Methods and combinations of a curing catalyst with a mold release mixture, which is then subsequently applied to the surface of a mold prior to the application of polyurethane reactants to said mold, where the curing catalyst component has the effect of catalyzing the reaction at the surface of the molded part. This catalysis results in greater reactivity at the surface between reacting portions and lower delamination of the surface of the foam, thereby leading to more attractive skins with a more consistent cell structure, and lower de-mold times due to skins whose nature makes them less likely to adhere to the surface of the mold. These foams will be less likely to tear upon opening of the mold, and production quality and output will be improved.

A pocketed spring assembly comprises a plurality of parallel strings of individually pocketed springs. Each string is joined to at least one adjacent string. Each string has first and second opposed plies of fabric and a plurality of pockets formed along a length of the string by transverse segmented seams joining the plies. Gaps between the segments of the seams allow air to pass into and out of the pockets despite the fabric being impermeable to airflow through the fabric. The fabric has at least four layers. The size of the gaps determines the firmness or feel of the pocketed spring assembly or portion thereof.

A bleach compatible mattress cover made of a non-woven polyolefin material and defining an interior cavity. The interior cavity configured to receive a mattress structure which may include a first and second support structure disposed in the interior cavity. In certain embodiments, the mattress cover has a Moisture Vapor Transfer Rate of greater than or equal 400 to less than 10,000, 7500 or more particularly less than 5000 grams per square meter per day and a hydrostatic head of 100 cm or greater and passes ASTM 1670 and

A portable mat which keeps itself clean teaches a combination of nine upper surface panels of hard rubber, EPDM, hard neoprene, a very durable bottom surface/substrate holding the mat panels, which may be the neoprene in unitary body embodiments or a separate material in other embodiments, a formula for placement of the panels upon the substrate, a specific folding sequence, and a tenth mud-flap outside of the regular 33 pattern of the other nine panels which completes the folding sequence with every bottom surface covered by another bottom surface and no top panel in contact with any bottom surface. A handhold at one corner and indicia on the top surface assist the user in properly folding, as do the formulaic gaps which allow tight proper folding and prevent improper folding.

An automated system and method are disclosed for producing an inflatable product having a first sheet, a second sheet, and a plurality of tensioning structures between the first and second sheets. The system includes an upstream tensioning structure production subsystem that produces the tensioning structures and a downstream preassembly production subsystem that couples the tensioning structures to the first and second sheets. The subsystems may operate simultaneously to produce the inflatable product in an automated, efficient, and repeatable manner.

A pocketed spring assembly comprises a plurality of parallel strings of individually pocketed springs. Each string is joined to at least one adjacent string. Each string has first and second opposed plies of fabric and a plurality of pockets formed along a length of the string by transverse segmented seams joining the plies. Gaps between the segments of the seams allow air to pass into and out of the pockets despite the fabric being impermeable to airflow through the fabric. The size of the gaps determines the firmness or feel of the pocketed spring assembly or portion thereof.

A welding process of an inflatable product is provided that includes using isolating members between first and second portions of weldable tensioning members to resist the first and second portions of the weldable tensioning structures being welded together during welding of the first portions to a first sheet of weldable material and welding of the second portions to a second sheet of weldable material.

The invention relates to a method for transporting foamed thermoplastic polymer particles (3) from a container (5, 9) through at least one pipe (7,9), wherein, for transporting the foamed thermoplastic polymer particles (3), a gas stream is applied through the pipe (7, 11). The foamed thermoplastic polymer particles (3) are wetted with a water comprising lubricant.