B29L2031/771

Masked fabrication inflatable devices

A multi-layer bladder includes: a first bladder layer; a mask including a plurality of apertures; a second bladder layer bonded to the first bladder layer within the apertures in the mask and where the mask is not present between the first and second bladder layers, where the mask is configured to prevent bonding of the second bladder layer to the first bladder layer where the mask is present; and a fluid channel that is located between the first and second bladder layers and that extends to the mask from an outer edge of the multi-layer bladder.

METHOD FOR MANUFACTURING MOLDED FOAM, AND MOLDED FOAM
20220168930 · 2022-06-02 ·

Provided are a method for manufacturing a molded foam, and a molded foam. A method for manufacturing a molded foam includes: a molding step of molding the molded foam; and a releasing step of opening a fixed mold and a mobile mold and extruding the molded foam from the fixed mold by an ejector pin. The molded foam has an inclined face that is inclined relative to a direction of opening the mold. The inclined face has a recess for extruding of the molded foam by the ejector pin. The tip surface of the ejector pin has a first extruding surface that is perpendicular to the mold opening direction and forms a bottom face of the recess, and a second extruding surface that is inclined relative to the first extruding surface.

CARBON FRAME FOR CHILD CARSEAT
20220152957 · 2022-05-19 · ·

A child car seat comprises a curvilinear frame. The frame includes right and left monolithic multilayered carbon fiber sidewalls each having a head retaining region and a bottom region connected by a central region. At least one beam connects one of the right and left monolithic multilayered carbon fiber sidewalls with the other. At least 20% of the surface area of each of the head retaining region and the bottom region is a hollow space. The right and left sidewalls are manufactured by placing carbon fibers and polymer to form a carbon fiber preform having a plurality of layers, each with a predefined orientation; and heating or curing the carbon fiber preform so that the polymer forms a matrix that binds the plurality of carbon fiber layers.

Configurable vehicle seat and method therefor

An adjustable vehicle seat including a seat frame forming a seat back, the seat frame being configured to couple with an aerospace vehicle, and a seat pan coupled to the seat frame, where one or more of the seat frame and the seat pan is configured to couple the seat pan to the seat frame in one of a plurality of positions relative to the seat frame so that an eye position of a seat occupant relative to instrumentation within the aerospace vehicle is decoupled from a size of the seat occupant.

Mold-in fasteners

A mold in fastener product includes a flexible substrate, such as a resin film or textile sheet, and a resin layer covering only part of one side of the flexible substrate and leaving a region of the one side of the flexible substrate exposed, the resin layer carrying multiple touch fastener elements each having a resin stem extending integrally from the layer away from the flexible substrate to an engageable head. A flexible ferromagnetic strip is bonded to the flexible substrate and at least partially bounds a bounded portion of the flexible substrate containing at least some of the touch fastener elements and at least a part of the exposed region. The product is preferably wide, such as to cover a wide concave region of a foam seat cushion.

SEAT SUPPORT ELEMENT, SEAT AND ASSOCIATED MANUFACTURING METHOD
20220134924 · 2022-05-05 ·

A support element for a seat includes a body and a covering covering at least a portion of the body, the covering being made of a covering material. The body includes at least one portion having a plurality of discrete structural elements and a plurality of bonding fibers, the bonding fibers having a central core and a sheath covering the core, the sheath being made of a material that melts when subjected to a melting temperature, the body being overmolded onto at least a portion of the covering.

MOTORCYCLE SEAT RAIL AND METHOD OF MANUFACTURING THE SAME
20220126940 · 2022-04-28 · ·

A seat rail installed on a vehicle body of a motorcycle. The seat rail includes a lateral member located on a lateral side in a width direction of the vehicle body, the lateral member has a laminated structure in which a sheet material including one layer made of a fiber reinforced resin or a plurality of layers made of a fiber reinforced resin and laminated to each other is folded back and doubly overlapped, and a folded edge part formed by folding back the sheet material is located at a lower edge part of the lateral member. The present invention also relates to a method of manufacturing such a seat rail.

MOLDED PRODUCT STRUCTURE AND METHOD OF MANUFACTURING MOLDED PRODUCT
20220126737 · 2022-04-28 · ·

A foam molded product having a reinforcement layer including a short fiber provided on a surface layer is a cushion member of a seat cushion on which an occupant sits in a vehicle seat. A reinforcement range with the reinforcement layer is set in a predetermined range of an exterior surface along a lower surface of the seat cushion. In the reinforcement range, a plurality of recesses recessed from the exterior surface toward inside of the foam molded product are formed, and the reinforcement layer is formed on the surface layer including an inner surface of each recess. A method of manufacturing the foam molded product includes adhering and depositing the charged short fiber onto a cavity surface of a mold to form a fiber layer, compressing the fiber layer with a silicone rubber sheet, and then molding the foam molded product.

METHOD OF MANUFACTURING MOLDED PRODUCT
20220126530 · 2022-04-28 · ·

A method of manufacturing a foam molded product having a reinforcement layer including a short fiber provided on a surface layer. The method includes the following steps. In a fiber layer formation step, the short fiber is adhered to and deposited on a cavity surface of a mold to form a fiber layer. In a covering step, a silicone rubber sheet is arranged on the mold to cover the fiber layer. In a compression step, air is sucked between the silicone rubber sheet and the cavity surface to compress the fiber layer by the silicone rubber sheet and the cavity surface. In a molding preparation step, the silicone rubber sheet is removed from the fiber layer after compression, a foam material is suppled into a cavity of the mold, and the mold is clamped. In a molding step, the foam material in the cavity is foamed and cured.

Seat support element, seat, and associated manufacturing method

A support element for a seat includes a body and a covering covering at least a portion of the body, the covering being made of a covering material. The body includes at least one portion having a plurality of discrete structural elements and a plurality of bonding fibers, the bonding fibers having a central core and a sheath covering the core, the sheath being made of a material that melts when subjected to a melting temperature, the body being overmolded onto at least a portion of the covering.