A manufacturing method of a seating device includes manufacturing an outer skin; manufacturing a core member via a foaming process; wrapping the core member in the outer skin, coupling a mounting plate at a bottom surface of the core member; and selectively coupling a mounting structure to the mounting plate to form the seating device. The outer skin is constructed to have a top skin layer adhered on a top surface of the core member, a side skin layer adhered on a side surface of the core member, and a bottom skin layer adhered on a bottom surface of the core member. Particularly, the top skin layer of the outer skin is adhered on the top surface of the core member edge-to-edge to initially align and retain the outer skin on the core member.

The present invention regards a moulding unit for producing a support element for the human body, such as a vehicle seat.

There is provided a clip holding unit 50 to be used during a foam molding of a seat pad 20, and the seat pad 20 includes a clip 24 used for attaching a seat cover 18 to the seat pad 20. The clip holding unit 50 is provided in a lower mold 42 of a molding mold 40, and holds the clip 24 during the foam molding. The clip holding unit 50 includes a locking portion 54 to be sandwiched between a pair of locking pieces 30 of the clip 24; a base portion 55 extending from the lower mold 42 to the locking portion 54; and an eaves portion 56 projecting laterally from the base portion 55 as going upward from below.

In-aircraft seats include plastic components having anti-microbial, metallic reinforcing fibers such as copper or silver. Copper or silver wires are embedded into the plastic at the time or molding to provide both structural reinforcement and anti-microbial properties. At the time of molding, copper or silver wires are disposed in a plastic mold prior to plastic application to ensure the metallic wires are generally disposed toward the surface of the molded part.

A seat assembly includes a fabric component having a seat surface and a frame including an interior segment directly attached to the fabric component. The interior segment extends from an exterior segment that has a greater flexural resistance than the interior segment.

A foam molding article includes an outer-shell-configuring part, an insert that is at least partially embedded in the outer-shell-configuring part, and a fitting member. The outer-shell-configuring part includes a body side foam member. The body side foam member includes a foam and a missing part where a part of the foam is missing. The missing part is located in an intermediate part of the body side foam member, and the fitting member is mounted in the missing part.

This specification discloses an article of manufacture. The article of manufacture has at least one structural blank and at least one guide. The structural blank has a plurality of oriented fiber plies in a thermoplastic matrix. The guide has a plurality of random dispersed fibers in a thermoplastic matrix. The guide is affixed to the structural blank by injection molding and over molding the guide onto the structural blank. The article of manufacture can take a number of forms for use in industries such as aircraft, automobiles, motorcycles, bicycles, trains or watercraft.

An adjustable vehicle seat including a seat frame forming a seat back, the seat frame being configured to couple with an aerospace vehicle, and a seat pan coupled to the seat frame, where one or more of the seat frame and the seat pan is configured to couple the seat pan to the seat frame in one of a plurality of positions relative to the seat frame so that an eye position of a seat occupant relative to instrumentation within the aerospace vehicle is decoupled from a size of the seat occupant.

A method of producing a foamed composite molded product includes fixing an exposed part of an insert material on a fixing part provided in a mold, the insert material being inserted in an in-mold foamed molded product made of a thermoplastic resin; introducing a polyurethane liquid into the mold; and producing the foamed composite molded product by foaming the polyurethane liquid in the mold. The foamed composite molded product includes an in-mold foamed molded product unit including the insert material and the in-mold foamed molded product; and a polyurethane foam. At least part of the insert material is exposed to an outside of the in-mold foamed molded product, and the in-mold foamed molded product unit and the polyurethane foam are integrated.

A device for producing seat shells for vehicle seats may have an injection molding tool, in which an injection molding compound, in particular of a plastic, particularly of a thermoplastic plastic, can be molded on a semi-finished product, in particular an organo-sheet. The semi-finished product may be at least lateral cheeks of the respective seat shell, wherein a cavity in the injection molding tool can be modified in a forming region for the lateral cheeks.