Aspects of the present invention relates to a method for producing a substrate sheet for a decorative floor or wall covering (10), a method for producing a decorative floor or wall covering and a decorative floor or wall covering (10). The method for producing a substrate sheet comprises providing a first thermoplastic composition comprising recycled PVC granules (S2), the first thermoplastic composition (S2) having a shade. In addition the method comprises admixing a darkener to the first thermoplastic composition so as to obtain a first thermoplastic composition having a specific shade (S6). A second thermoplastic composition (S4) is also provided. The method further comprises coextruding (S8) the first thermoplastic composition (S2) having a specific shade with the second composition (S4) so as to form a first and a second adjacent coextruded layers. The first coextruded layer is a support layer having the specific shade, the first coextruded layer comprising the first thermoplastic composition (S2). The second coextruded layer is a digitally printable layer, the second coextruded layer comprising the second thermoplastic composition (S4).

Construction components and systems fabricated using extruded materials are disclosed. A particular embodiment includes: a sheet fabricated from an extruded material; and a core structure internal to the sheet, the core structure including voids, the voids being triangular-shaped and arranged in an alternately inverted pattern.

The present invention is generally directed to energy storage systems comprising manufactured architectural materials having electrical battery systems embedded therein. The manufactured materials are generally provided as architectural panels, such as panels useful for interior or exterior cladding for buildings, flooring, countertops, or stairs. The panels comprise at least one battery device or battery assembly that is over-formed by and/or bonded with the architectural material. In preferred embodiments, the panels are formed by flowing a viscous architectural material precursor around the battery device or assembly and curing the precursor so as to solidify the architectural material. The panels may be electrically connected in any number of various arrangements, which can be chosen based on the specific application for the energy storage system.

A composite structure joining system and method comprises a structural panel, preferably but not necessarily fabricated from structural composite materials, that further comprises a nesting C-joint feature that facilitates assembly of a plurality of panels of the invention to form a planar structure such as a wall. An embodiment of the present invention comprises a plurality of the panels of the invention, joined together using the C joint of the invention, captured in a frame. The frame structural elements may comprise metals such as aluminum or steel, or may be hand laid or extruded fiberglass as described in more detail below. The invention further comprises methods of manufacturing a plurality of structural panels of the invention. The method of the invention may be used to fabricate intermodal shipping containers that have superior structural and thermal characteristics, are lightweight, resulting in lower transportation costs and lower container costs.

A method of automatically advancing a polymer cut-board, such as cellular polyvinyl chloride, through a stationary, non-spinning sealing element having a rounded or cylindrical surface that contacts and compresses a cut edge of the board to provide a sealed skin surface to the cut edge.

The present disclosure provides various aspects for mobile and automated processing utilizing additive manufacturing. The present disclosure includes methods for adding line features to a roadway surface. In some examples, the line features may include wires, conduits and electronic components. In some examples, the mobile additive manufacturing apparatus may create communication means into an advanced roadway in line features, which may be used for various communications including communications to and from autonomous vehicles. The communications may involve data related to the operation of systems of autonomous vehicles. In other examples, the line features may be dynamically colored with LED components.

System for constructing a building implementing a controller. The system includes a first control arm and a second control arm. The system also includes an extrusion head located on a distal end of the second control arm. The controller is operable to adjust the first control arm to hold a distal end stead within a predetermined window of coordinates. The controller is also operable to position the second control arm such that the extrusion head is located according to the controller directions.

Embodiments herein relate to a composite material including about 10 to 80 wt. % of a polymer phase, the polymer phase comprising a thermoplastic polymer with a density of less than about 1.9 g-m-2; and about 20 to 90 wt. % of a dispersed mixed particulate phase, the dispersed mixed particulate phase comprising a mixed particulate and about 0.005 to 8 wt. % of a coating of at least one interfacial modifier. The mixed particulate including a portion of a reinforcing fiber and a portion of a particle. The composite material having a Young's modulus of greater than 700 MPa. In various embodiments, structural building components made from the composite are included as well as additive manufacturing components made from the composite. Other embodiments are also included herein.

The disclosure is directed to a solid part, and a device and process of making the solid part. The process includes introducing a glass fiber filled polymeric material to a hopper of an injection molding machine, where the glass fibers have a pre-molding length, melting the glass fiber filled polymeric material to form a melt in a plasticizing unit, pressurizing the plasticizing unit of the injection molding machine with a blowing agent, dissolving the blowing agent into the melt, injecting the melt into a mold cavity up to 100% of volume, and forming the solid part.

The invention relates to a carrier material for producing a carrier (12) for a decorated wall or floor panel (10), wherein the carrier material (14) comprises a matrix material having a plastic, a solid material and a fiber material, wherein the solid material is formed by an inorganic material in a proportion of at least 50 wt. %, in particular at least 80 wt. %, in particular at least 95 wt. % in relation to the solid material, wherein the matrix material is present in a quantity of ≥20 wt. % to ≤60 wt. %, in particular ≥28 wt. % to ≤48 wt. %, in particular ≥35 wt. % to ≤41 wt. % in relation to the carrier material, and wherein the solid material is present in a quantity of ≥25 wt. % to ≤65 wt. %, in particular ≥33 wt. % to ≤53 wt. %, in particular ≥40 wt. % to ≤46 wt. % in relation to the carrier material, and wherein the fiber material is present in a quantity of >1 wt. % to ≤35 wt. %, in particular ≥7 wt. % to ≤30 wt. %, approximately ≥14 wt. % to ≤21 wt. % in relation to the carrier material, and wherein the matrix material, the fiber material and the solid material together are present in a quantity of ≥89 wt. %, approximately ≥95 wt. %, in particular ≥97 wt. % in relation to the carrier material (20).