Method for dry-forming cellulose products from a cellulose blank structure in a product forming unit. The product forming unit includes a blank dry-forming module and a pressing module. The cellulose blank structure is air-formed in the blank dry-forming module onto a forming wire. The pressing module includes one or more forming molds for forming the cellulose products from the cellulose blank structure in a pressing operation. The method includes arranging the forming wire in a stationary mode during the pressing operation.

In a method of producing a stacking projection and a corresponding tool a mandrel as part of the tool is inserted into a cup, wherein the mandrel comprises a receiving recess. The bottom part of the cup is then supported by a supporting tool and a collet is assigned to a region of the cup where the stacking projection is to be formed. Thereafter, at least a part of the collet is pressed radially inwardly in direction to the receiving recess such that a portion of the cup wall is pressed into the receiving recess to form the stacking projection. Simultaneously, the height of the cup is reduced by displacing the mandrel and/or the supporting tool with respect to the other in axial direction. Finally, pressure applied to the collet is released and the cup is removed with the mandrel from the collet and the supporting tool. By such method and corresponding tool the stretching of the wall material is avoided as well as any defect of an inner layer of polymer of this material and simultaneously the method of production and corresponding tool are simplified or of simply construction and can be used for high production rates of corresponding cups.

In a method of producing a stacking projection and a corresponding tool a mandrel as part of the tool is inserted into a cup, wherein the mandrel comprises a receiving recess. The bottom part of the cup is then supported by a supporting tool and a collet is assigned to a region of the cup where the stacking projection is to be formed. Thereafter, at least a part of the collet is pressed radially inwardly in direction to the receiving recess such that a portion of the cup wall is pressed into the receiving recess to form the stacking projection. Simultaneously, the height of the cup is reduced by displacing the mandrel and/or the supporting tool with respect to the other in axial direction. Finally, pressure applied to the collet is released and the cup is removed with the mandrel from the collet and the supporting tool. By such method and corresponding tool the stretching of the wall material is avoided as well as any defect of an inner layer of polymer of this material and simultaneously the method of production and corresponding tool are simplified or of simply construction and can be used for high production rates of corresponding cups.

The present invention relates to a method of manufacturing a cellulose product having a flat or non-flat product shape by a pressure moulding apparatus comprising a forming mould. The forming mould has a forming surface defining said product shape, The method comprises the steps of: arranging a cellulose blank containing less than 45 weight percent water in said forming mould; heating said cellulose blank to a forming temperature in the range of 100? C. to 200? C.; and pressing said cellulose blank by means of said forming mould with a forming pressure acting on the cellulose blank across said forming surface, said forming pressure being in the range of 1 MPa to 100 MPa.

A stackable packaging unit comprises a molded tray including one or more compartments and a female feature. Additionally, the stackable packaging unit includes a cover attached to the molded tray and configured to cover at least a portion of at least one of the compartment(s) of the molded tray. The cover is made of folded paperboard or cardboard and includes a handle extending upward. The handle of the cover provides a male feature that is configured to fit within the female feature of a further one of the stackable packaging units that's stacked above the stackable packaging unit. The molded tray can be made of molded pulp, in which case the molded tray and the paperboard or cardboard from which the cover is made can both be recyclable. The molded tray and the paperboard or cardboard from which the cover is made can additionally or alternatively include postconsumer recycled material.

A stackable packaging unit comprises a molded tray including one or more compartments and a female feature. Additionally, the stackable packaging unit includes a cover attached to the molded tray and configured to cover at least a portion of at least one of the compartment(s) of the molded tray. The cover is made of folded paperboard or cardboard and includes a handle extending upward. The handle of the cover provides a male feature that is configured to fit within the female feature of a further one of the stackable packaging units that's stacked above the stackable packaging unit. The molded tray can be made of molded pulp, in which case the molded tray and the paperboard or cardboard from which the cover is made can both be recyclable. The molded tray and the paperboard or cardboard from which the cover is made can additionally or alternatively include postconsumer recycled material.

The present invention relates to material packaging made of corrugated cardboard sheet having a polygonal cross section, comprising lateral walls, a lower plane forming the bottom of the packaging, and an opposite upper plane. It comprises at least one portion (25, 26) projecting with respect to the upper plane. The bottom (30) comprises at least one surface portion (15, 16) that is cut out over a portion of the thickness of the cardboard sheet, is compressed and in the form of a non-through hollow, referred to as a hollow portion, the shape of which matches the projecting portion, in line with the latter and arranged to fit together with the projecting portion of the packaging below.

The present invention relates to material packaging made of corrugated cardboard sheet having a polygonal cross section, comprising lateral walls, a lower plane forming the bottom of the packaging, and an opposite upper plane. It comprises at least one portion (25, 26) projecting with respect to the upper plane. The bottom (30) comprises at least one surface portion (15, 16) that is cut out over a portion of the thickness of the cardboard sheet, is compressed and in the form of a non-through hollow, referred to as a hollow portion, the shape of which matches the projecting portion, in line with the latter and arranged to fit together with the projecting portion of the packaging below.

A thermoform packaging machine comprising a forming station. The forming station comprises at least one forming tool lower part, the forming tool lower part may be movable transversely to an operating direction of the thermoform packaging machine. The forming tool lower part may comprise at least one reception unit with one or a plurality of troughs for receiving cardboard elements. At a forming position the forming tool lower parts are in contact with the forming tool upper parts such that the first film web may be formed-in into the forming tool lower parts. Further, the first film web may be formed-in into the cardboard elements during the forming process and, in the case of a skin film, an adhering or an adhesive connection may be established between the skin film and the inner surfaces of the cardboard elements.

A method for producing a cardboard-plastic composite shell (10), in particular an MAP cardboard-plastic composite shell for food products, includes at least the method steps (66, 68, 82, 88) providing a plastic foil (12), pre-forming the plastic foil (12) to form a shell shape (14), providing a cardboard blank (16), and connecting the cardboard blank (16) to the already pre-formed plastic foil (12) in order to form the cardboard-plastic composite shell (10). The cardboard blank (16) provided is not folded or incompletely folded directly before the connection to the pre-formed plastic foil (12). When the cardboard blank (16) is connected to the pre-formed plastic foil (16), the cardboard blank (16) is folded onto the plastic foil (12) by a stamp mechanism (24).