B31B50/59

SYSTEM AND METHOD FOR FORMING A COMPOSTABLE POD FOR BEVERAGES FROM A SHEET HAVING A CONTROLLED MOISTURE LEVEL

The invention relates to a system (100) for manufacturing a compostable pod (900) for brewing products. Therein, the pod (900) is made from a sheet (600) made of a biodegradable cellulose-based material. The system (100) comprises at least one shaping line (200), which comprises a handling unit (300) for transferring the sheet (600) along a transfer direction (TD) through the system (100). The shaping line (200) further comprises a humidifying unit (400) for moistening at least one side of the sheet (600) with a moistening agent (401), and a forming unit (800) for shaping a part of the moistened sheet (600) into a three-dimensional shape to form a pod element (910), which defines a pod cavity (911). The shaping line (200) comprises further a humidity sensor system (500) for visually sensing a level of humidity of at least a section of the moistened sheet (600). Values related to the level of humidity sensed by the humidity sensor system (500) are received by a control unit (700), which is further configured to control the humidifying unit (400) based on these values. The invention also relates to a method for manufacturing a compostable pod (900), whereby a level of humidity of at least a section of the moistened sheet (600) is visually sensed and forwarded for controlling the moistening process of the at least one side of the sheet (600) correspondingly.

METHOD FOR MANUFACTURING A CELLULOSE PRODUCT, CELLULOSE PRODUCT FORMING APPARATUS AND CELLULOSE PRODUCT
20190070819 · 2019-03-07 ·

A method for manufacturing a cellulose product, comprising the steps: dry forming a cellulose blank in a dry forming unit; arranging the cellulose blank in a forming mould; heating the cellulose blank to a forming temperature in the range of 100? C. to 200? C.; and pressing the cellulose blank in the forming mould with a forming pressure of at least 1 MPa.

METHOD FOR MANUFACTURING A CELLULOSE PRODUCT, CELLULOSE PRODUCT FORMING APPARATUS AND CELLULOSE PRODUCT
20190070819 · 2019-03-07 ·

A method for manufacturing a cellulose product, comprising the steps: dry forming a cellulose blank in a dry forming unit; arranging the cellulose blank in a forming mould; heating the cellulose blank to a forming temperature in the range of 100? C. to 200? C.; and pressing the cellulose blank in the forming mould with a forming pressure of at least 1 MPa.

Composite container with separator for forming multiple compartments
10173802 · 2019-01-08 · ·

A composite container is provided for holding one or more products (e.g., snack foods, toys, etc.) in separate compartments within the same container. The container includes a tubular body defining a first end and a second end, and the tubular body extends radially inward at a predefined location between the first and second ends to form a ledge. A separator, such as a paperboard or plastic disk, can be placed on the ledge, such that the separator defines a first compartment on one side of the separator and a second compartment on the other side of the separator. In this way, a product can be stored in the first compartment, and a product can be stored in the second compartment, and the user can have access to both in the same container. Associated methods of manufacturing a composite container with multiple compartments are also provided.

METHODS AND MACHINE FOR FORMING A TWO-PIECE BLANK ASSEMBLY
20180345617 · 2018-12-06 ·

A machine for forming a joined blank assembly from first (10) and second (210) blanks of sheet material includes a deck (1250) coupled to a frame (1002), and a first transfer assembly (1202) associated with the frame. The first transfer assembly is configured to position the first blank on the deck. The machine also includes a second transfer assembly (1302) associated with the frame. The second transfer assembly is configured to position the second blank in at least a partially overlying relationship to the first blank on the deck. The machine further includes at least one compression member (1340) configured to compress the second blank and the first blank together against the deck to form the joined blank assembly.

Method and device for fitting reinforcements on a cardboard packaging cutout, and corresponding packaging
10144191 · 2018-12-04 · ·

The invention relates to a method, a device and packaging obtained by way of the method, for fitting at least one reinforcement at a given location on a cutout of cardboard sheet or corrugated cardboard suitable for forming the packaging. The blank is removed from a store with the aid of unstacking means comprising a longitudinal structure with a given shape, the blank is transferred horizontally above a template for forming said blank, the blank is compressed between the template and said longitudinal structure, the blank thus configured is transferred with glue being applied to the side edges and the blank thus glued is applied to the cutout at the given location so as to form the reinforcement of said packaging.

CUSTOMISABLE DISPOSABLE TABLEWARE
20180281333 · 2018-10-04 ·

Apparatus and methods for manufacture of customisable disposable tableware, such as paper plates, is provided. A digital printer is arranged to receive a feed of sheet material for printing and a cutter is arranged receive the sheet material exiting the printer. The cutter cuts the profile of discrete articles of tableware from the sheet material and a press is arranged to receive the discrete articles of tableware exiting the cutter. The press presses the articles of tableware to impart a three-dimensional shape to the articles. The printer, cutter and press may be provided as part of a continuous, in-line system. The printer may receive graphics to be printed from a server, for example to allow printing of small batch orders of bespoke paper plates in an efficient manner.

CUSTOMISABLE DISPOSABLE TABLEWARE
20180281333 · 2018-10-04 ·

Apparatus and methods for manufacture of customisable disposable tableware, such as paper plates, is provided. A digital printer is arranged to receive a feed of sheet material for printing and a cutter is arranged receive the sheet material exiting the printer. The cutter cuts the profile of discrete articles of tableware from the sheet material and a press is arranged to receive the discrete articles of tableware exiting the cutter. The press presses the articles of tableware to impart a three-dimensional shape to the articles. The printer, cutter and press may be provided as part of a continuous, in-line system. The printer may receive graphics to be printed from a server, for example to allow printing of small batch orders of bespoke paper plates in an efficient manner.

Methods and systems for producing pressware

A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

Manufacturing process for producing hermetic single-use food containers such as coffee pods, including a creasing step

A manufacturing process for producing hermetic single-use food containers includes: forming a 3D container body having a peripheral upper rim by stamping a 2D blank in a press, the 2D blank including a rim portion and a wall portion; applying a closing lid over the 3D container body and sealing the closing lid with the rim. The manufacturing process is characterized in that it comprises a creasing step before forming the 3D container body, where creases are formed in a peripheral zone of the 2D blank by creasing or embossing the 2D blank with a creasing or embossing plate, the thus pre-creased peripheral zone covering at least a part of the rim portion of the 2D blank.