A method of erecting a carton from a blank, including: engaging the blank with a punch head against which the carton is formed, folding side portions of the blank against the punch head to form sides of the carton; folding outer portions of the side portions of the blank away from the punch head and against an external side of the carton; folding end portions of the blank against the punch head to form end portions of the carton; folding outer portions of the end portions of the blank away from the punch head and against an external end of the carton; and securing corner gussets formed between the side and end portions against sides or ends of the carton.

The present disclosure envisages a jig (100) for manufacturing a container with a rolled free edge. The jig (100) comprises a container fixture (110) and a rolling die (150). The container fixture (110) comprises a first set of split jaws (125) abutting an operative outer side of the container near the free edge of the container, and arranged to slide along the outer sides of the container, thereby supporting the outer sides during the rolling operation. The rolling die (150) of one embodiment comprises a second set of split jaws (165) having a rounded groove (155), the split jaws of said second set of split jaws are arranged to contract during the rolling operation.

An insulated container may include a rigid container surrounding an insulation layer formed from a post-industrial, pre-consumer card waste. The insulation layer may be characterized by a lack of any wrapping material. The insulation layer may be manufactured using a variety of converting processes including, carding, airlay, and needle punch to form a non-woven material for providing consistent density throughout the insulation layer. The insulation layer may include a natural fiber lamination layer on an outer surface of the insulation layer. The insulation layer may be biodegradable in an anaerobic environment.

A blank for forming a reinforced container is provided. The blank includes a bottom panel comprising opposing end edges, opposing side edges, and at least one miter edge connecting one of the end edges to an adjacent side edge of the opposing side edges. The blank further includes a pair of opposing end panels coupled to the bottom panel, a pair of opposing side panels coupled to the bottom panel, and a reinforcing panel assembly coupled to at least one of one of the end panels and one of the side panels for reinforcing a corner of the container.

A reinforced package comprising a carton comprising a plurality of panels that can comprise a first side panel connected to a front panel along a first fold line, a back panel connected to the first side panel along a second fold line, and a second side panel connected to the front and/or back panels. The reinforced package further can comprise a bag that can have an at least partially open end, an at least partially closed end, and an interior space. The carton can be positionable in non-erect and erect positions, and the carton can be configured to support the bag in the erect position. The first and second side panels can comprise retention features for at least partially retaining the carton in the erect position, and the retention features can comprise at least a V-shaped fold line extending in the first side panel from the first fold line.

Various embodiments are directed to repulpable and recyclable container comprising an outer liner, an inner liner, a sidewall medium arranged between the outer liner and the inner liner, the sidewall medium being defined at least in part by a sidewall flute, and one or more coating layers adhered to one or more of a first outer liner surface, a second outer liner surface, a first inner liner surface, and a second inner liner surface; wherein the container is configured such that the flute is adhered to the outer liner and the inner liner via at least one volume of adhesive configured to directly engage at least a portion of the one or more coating layers. Various embodiments are directed to a container manufacturing system configured to produce a repulpable and recyclable container. Various embodiments are directed to a method of manufacturing a repulpable and recyclable container.

Methods for securing a shrinkable film to a paperboard substrate and methods for making paperboard containers therefrom. In one or more embodiments, a band of adhesive may be applied about a perimeter of a paperboard substrate having a first edge and a second edge opposed to one another and a third edge and a fourth edge opposed to one another. The band of adhesive may surround a first area that is substantially free from the adhesive. A second area that may be substantially free from the adhesive may be located along a portion of the third edge, between the first and second edges. The first area and the second area may be separated by the band of adhesive. A shrinkable film may be secured to the paperboard substrate with the adhesive to produce a paperboard blank. The third edge and the fourth edge may be overlapped to form a sidewall. A bottom panel may be secured to the sidewall at or adjacent the second edge. The first edge may be curled to form a brim.

A carton for holding a plurality of containers. The carton can comprise a plurality of panels that extends at least partially around an interior of the carton. The plurality of panels comprises a top panel. An insert can comprise a central panel, an inner end flap foldably connected to the central panel, and at least one crown guard flap foldably connected to the inner end flap adjacent a crown guard opening in the insert. The central panel can comprise a stop edge adjacent the crown guard opening, and the crown guard flap can comprise a first portion foldably connected to the inner end flap and a second portion foldably connected to the first portion. The top panel can at least partially overlap the central panel, and the second portion of the crown guard flap can be disposed adjacent the stop edge of the central panel.

A container formed from a blank and a method for constructing the container are described. The container includes a shell and a liner disposed substantially within the shell. The shell includes a bottom wall, two opposing end walls including a first and well and a second end wall, and two opposing side walls including a first side wall and a second side wall. The shell further includes a plurality of top panels extending from a top edge of each of the first end wall, the second end wall, the first side wall, and the second side wall.

A fully enclosed carton for carrying heavy loads with a reinforcement insert for the handle apertures located in the top end flaps of the carton. The paperboard reinforcing insert may be extended as a bridge across the top panel of the carton to prevent tearing of the handle apertures in the top end flaps and also tearing in the top panel of the carton when carrying a heavy load. The carton may have one or more dispensers in the top panel which may extend into an adjoining side panel. Multiple tear lines may be formed for the dispenser flap in the insert that extends across the top panel to permit easy access to the containers, such as bottles, in the carton. The paperboard reinforcing insert may have a larger aperture than the handle aperture in each top end flap to adjust for any imprecision in the alignment of the paperboard insert in forming the carton sleeve from the paperboard blank. When the paperboard insert extends across the top panel and one or more dispensers are formed in the top panel, multiple tear lines may be used to form the flaps in the insert to compensate for any imprecision in the insertion of the insert that extends across the top panel into the carton sleeve when it is being formed.