A product forming unit for manufacturing non-flat cellulose products from an air-formed cellulose blank structure (2). The product forming unit includes a blank dry-forming module with a moveable forming wire, a toggle pressing module with a toggle press and a forming mold, and an electronic control system operatively connected to the forming wire and the toggle press. The blank dry-forming module is configured for air-forming the cellulose blank structure onto the forming wire. The toggle press includes a pressing member movably arranged in a pressing direction, a toggle-mechanism drivingly connected to the pressing member, and a pressing actuator arrangement drivingly connected to the toggle-mechanism. The forming mold includes a moveable first mold part attached to the pressing member and a second mold part. The electronic control system is configured for controlling operation of the pressing actuator arrangement for performing pressing operations, which involves driving the pressing member in the pressing direction by the toggle-mechanism, and thereby forming the non-flat cellulose product from the air-formed cellulose blank structure by pressing the first mold part against the second mold part. The electronic control system is configured for intermittently feeding the forming wire between subsequent pressing operations.

Method for dry-forming cellulose products from a cellulose blank structure in a product forming unit. The product forming unit includes a blank dry-forming module and a pressing module. The cellulose blank structure is air-formed in the blank dry-forming module onto a forming wire. The pressing module includes one or more forming molds for forming the cellulose products from the cellulose blank structure in a pressing operation. The method includes arranging the forming wire in a stationary mode during the pressing operation.

A method for dry manufacturing rigid cellulose products having an essentially non-flat general shape from cellulose fibres comprising the steps of: providing a quantity of separated cellulose fibres from a dry cellulose raw material in at least one separating unit, providing the separated cellulose fibres onto a support structure for forming a cellulose blank, producing the rigid cellulose product having essentially non-flat general shape by pressing the cellulose blank in a product forming unit having a moulding tool for forming the rigid cellulose product, by means of at least one imprinting tool before the step of producing the rigid cellulose product, imprinting the cellulose blank by providing an imprinted pattern onto the cellulose blank to increase internal bonding between individual cellulose fibres at the location of the imprinted pattern to prevent mutual separation of the individual cellulose fibres during the pressing of the cellulose blank in the product forming unit.

A cellulose product toggle pressing module for forming non-flat cellulose products from an air-formed cellulose blank structure. The toggle pressing module includes a toggle press including pressing member movably arranged in a pressing direction, a toggle-mechanism connected to the pressing member, a pressing actuator arrangement connected to the toggle-mechanism, and an electronic control system operatively connected to the pressing actuator arrangement. The toggle pressing module includes a forming mold including a moveable first mold part attached to the pressing member and a second mold part. The electronic control system is configured for controlling operation of the pressing actuator arrangement for driving the pressing member using the toggle-mechanism in the pressing direction and forming the non-flat cellulose product from the cellulose blank structure by pressing the first mold part against the second mold part. Furthermore, the toggle press is installed with the pressing direction of the pressing member arranged primarily in a horizontal direction.

A method for three-dimensional shaping of flat material, in particular material composed of natural fibers, such as paper or cardboard, for example, uses a deep-drawing piston and a die, through which or into which the material is drawn. The diameter of the deep-drawing piston plus the material thickness of the material to be deep-drawn corresponds at least approximately to the diameter of the die.

A method for the three-dimensional shaping of flat material made from in particular, natural fibers, such as for example, paper or cardboard, using a deep-drawing piston and a die, through which or into which the material is drawn. The diameter of the deep-drawing piston plus the material thickness of the deep-drawn material corresponds at least approximately to the diameter of the die.

An apparatus for forming an upper edge of a paperboard container includes a pocket including a shell having a cavity with a mouth configured to receive the container along an axis such that the rim extends beyond the mouth. A workstation includes a forming member having a first forming surface which is actuatable toward the axis from a retracted position spaced from the rim to an extended position lying adjacent an upper end of the rim, and a forming segment having a second forming surface which is actuatable along the axis and the forming member in response to axial movement thereof such that the second forming surface is positioned spaced from a lower end of the rim. The second forming surface is actuatable along the axis towards the first forming surface to form the rim therebetween.

The present invention relates to a web of fibrous cellulosic material derived from wood pulp, said web being suitable for three-dimensional moulding to form a packaging product, wherein the web comprises >40 wt % of soft wood chemical pulp and at least one strength enhancement agent, wherein the web has a grammage less than 400 g/m.sup.2, and wherein the cellulose fibers of said soft wood chemical pulp comprise a fiber curl of >9%.

A method for producing a cellulose product from a multi-layer cellulose blank structure, wherein the method comprises the steps; forming the multi-layer cellulose blank structure from at least a first layer of dry-formed cellulose fibres and a second layer of a cellulose fibre web structure, through arranging the at least first layer and second layer in a superimposed relationship to each other and in the superimposed relationship arranging the at least first layer and second layer in contact with each other; arranging the multi-layer cellulose blank structure in a forming mould; heating the multi-layer cellulose blank structure to a forming temperature in the range of 100 C. to 300 C., and forming the cellulose product from the multi-layer cellulose blank structure in the forming mould, by pressing the heated multi-layer cellulose blank structure with an isostatic forming pressure of at least 1 MPa, preferably 4-20 MPa, wherein the multi-layer cellulose blank structure is shaped into a two-dimensional or three-dimensional fibre composite structure having a single-layer configuration.

An insulating sheet is pushed into a first mold portion, and formed in a first shape along a shape of the first mold portion. The insulating sheet of the first shape inside the first mold portion is pushed into the second mold, and is deformed by a front mold portion, a front guide portion, and a bent convex portion of the front mold, and a rear mold portion and a rear guide portion of the rear mold, and is formed in a second shape. The insulating sheet of the second shape is inclined such that the front end portion overlaps the rear end portion in a first direction, and the width in a front-rear direction becomes narrower toward the front and the rear end portions. The insulating sheet inserted in the second mold and formed in the second shape is inserted into a slot of a stator core.