A pre-fabricated construction panel for use on an external surface and/or as part of a budding or construction is provided. The panel comprises at least a first layer which is at least partially provided from thermally insulating material having a first surface, the panel comprising at least a second layer, the at least second layer being provided from fiber cement board, the second layer having a second surface facing the first surface. The first surface is profiled having recessed surface zones and heightened surface zones, the first and second layers being connected one to the other at least along the heightened surface zones of the first, the recessed surface zones provides at least one interspace between the first and second surface. This at least one inter-space has at least two openings to the external of the panel for enabling air to flow into and out of the interspace towards the external of the panel. Less than 25% of the total surface of the first surface is connected to, e.g. adheres to, the second surface.

The present disclosure relates to composite materials comprising a resin and at least one sheet that comprise optionally cellulose filaments (CF), fillers and optionally reinforcing fibers as well as methods for the preparation thereof. The methods comprise impregnating the sheets comprising the cellulose filaments, fillers and optionally the reinforcing fibers or a stack thereof with resin. The composite materials can optionally comprise at least one other sheet, the at least one other sheet being different from the at least one sheet and comprising fibers chosen from wood pulp, fiberglass, natural fibers and mixtures thereof. The sheet can also be in the form of a panel of a preform.

This application relates to making magnesium oxychloride boards. A magnesium oxychloride slurry is mixed by directing magnesium chloride, magnesium oxide, at least one phosphate, at least one inorganic salt, and water into a mixer and mixing these ingredients together to form a slurry. At least one filler is then mixed with the slurry. The slurry is directed to a mold. The mold is formed with the slurry to form a magnesium oxychloride board. The magnesium oxychloride board is then cured.

A building board including a cementitious layer between two fiber mats. At least one fiber mat forms with a polymer film a fiber mat/polymer film laminate. The cementitious layer of the building board contains a reactive water-insoluble polymer which improves binding of the fiber mat/polymer film laminate to the cementitious layer. The building board has a low water absorption and a high level surface finish.

Provided are wallboards in which gypsum core is adhered to a paper cover sheet with an adhesive. Wallboards with laminated paper cover sheets in which an inner water-absorbent cover sheet is adhered to the outer paper cover sheet are provided as well. Methods for making these wallboards are provided as well.

A cementitious composite includes a first layer, a second layer, and a cementitious mixture disposed between the first layer and the second layer. The cementitious mixture includes (i) cementitious materials and (ii) a viscosity modifier and/or an accelerator. The cementitious materials provide a void fraction between 0.64 and 1.35. The void fraction is defined as the ratio of the volume of the voids within the cementitious mixture per unit area of the cementitious composite to the volume of the cementitious materials per unit area of the cementitious composite. The cementitious mixture is configured to absorb a mass of water that provides a maximum 28 day compressive strength of the cementitious composite. A ratio of the mass of the water relative to the mass of the cementitious materials of the cementitious mixture per unit area of the cementitious composite that provides the maximum 28 day compressive strength of the cementitious composite is between 0.25 and 0.55.

A cementitious composite includes a first layer, a second layer, and a cementitious mixture disposed between the first layer and the second layer. The cementitious mixture includes (i) cementitious materials and (ii) a viscosity modifier and/or an accelerator. The cementitious materials provide a void fraction between 0.64 and 1.35. The void fraction is defined as the ratio of the volume of the voids within the cementitious mixture per unit area of the cementitious composite to the volume of the cementitious materials per unit area of the cementitious composite. The cementitious mixture is configured to absorb a mass of water that provides a maximum 28 day compressive strength of the cementitious composite. A ratio of the mass of the water relative to the mass of the cementitious materials of the cementitious mixture per unit area of the cementitious composite that provides the maximum 28 day compressive strength of the cementitious composite is between 0.25 and 0.55.

A heat insulation sheet and a sheet material using the heat insulation sheet.

The heat insulation sheet is provided with a fixing layer that is arranged between a base material and a carbon sheet. The fixing layer is made of a pressure-sensitive adhesive. The base material has flexibility. The carbon sheet is made by rolling expanded graphite and has a thickness from twenty-five micrometers to one hundred micrometers. In the sheet material, activated carbon is arranged opposite to the fixing layer side of the heat insulation sheet, and a surface material is arranged on a surface of the activated carbon. The fixing layer can be constituted in such a manner that a hot-melt adhesive is arranged in a reticulate manner.

A heat insulation sheet and a sheet material using the heat insulation sheet.

The heat insulation sheet is provided with a fixing layer that is arranged between a base material and a carbon sheet. The fixing layer is made of a pressure-sensitive adhesive. The base material has flexibility. The carbon sheet is made by rolling expanded graphite and has a thickness from twenty-five micrometers to one hundred micrometers. In the sheet material, activated carbon is arranged opposite to the fixing layer side of the heat insulation sheet, and a surface material is arranged on a surface of the activated carbon. The fixing layer can be constituted in such a manner that a hot-melt adhesive is arranged in a reticulate manner.

Disclosed herein are low density fiber cement articles, such as fiber cement building panels and sheets, comprised of multiple overlaying fiber cement substrate layers having small and uniform entrained air pockets and low density fillers distributed throughout. The combination of entrained air pockets and low density fillers provide a low density fiber cement matrix with physical and mechanical properties similar to comparable low density fiber cement matrix without entrained air pockets.