Self-sealing fasteners and associated building panels, systems, and methods are provided. In one aspect, a fastener includes an elongated fastener body with an external surface extending between the first end and the second end, and a coating material disposed on at least a portion the external surface. In another aspect, a fastener includes an elongated fastener body with an external surface extending between the first end and the second end, and a polymer annulus surrounding at least a portion of the external surface of the of the elongated fastener body at or adjacent the head of the fastener.

This invention provides gypsum wallboards with a unique microstructure where the walls between voids are enhanced in thickness and strength to substantially improve the strength and handling properties of the wallboards. A method of making lightweight gypsum wallboards is also provided.

This invention provides gypsum wallboards with a unique microstructure where the walls between voids are enhanced in thickness and strength to substantially improve the strength and handling properties of the wallboards. A method of making lightweight gypsum wallboards is also provided.

A gypsum product with improved elasticity and increased nail-pull strength is provided, the product made with a glass fiber mat in which glass fibers are cross-linked with a polymeric resin. Further embodiments provide methods for making the glass fiber mats and gypsum products.

A gypsum product with improved elasticity and increased nail-pull strength is provided, the product made with a glass fiber mat in which glass fibers are cross-linked with a polymeric resin. Further embodiments provide methods for making the glass fiber mats and gypsum products.

Building panels, assemblies of building panels, and associated methods are provided. A building panel includes a structural core, such as a set gypsum core, at least one filamentous scrim associated with the core, and a nonwoven mat facer.

Embodiments of the present invention relate to composite materials. In one embodiment, a composite material comprises an inorganic ceramic matrix comprising a first surface and a second surface opposite the first outer surface and generally parallel to the first outer surface. At least one open weave fiber glass fabric is disposed in the inorganic ceramic matrix between the first surface and the second surface. In another embodiment, a composite material comprises a first inorganic ceramic matrix comprising pieces of stone, a second inorganic ceramic matrix attached adjacent to the first inorganic ceramic matrix, and at least one open weave fiber glass fabric disposed in the second inorganic ceramic matrix.

Embodiments of the present invention relate to composite materials. In one embodiment, a composite material comprises an inorganic ceramic matrix comprising a first surface and a second surface opposite the first outer surface and generally parallel to the first outer surface. At least one open weave fiber glass fabric is disposed in the inorganic ceramic matrix between the first surface and the second surface. In another embodiment, a composite material comprises a first inorganic ceramic matrix comprising pieces of stone, a second inorganic ceramic matrix attached adjacent to the first inorganic ceramic matrix, and at least one open weave fiber glass fabric disposed in the second inorganic ceramic matrix.

A method of forming a coating layer on a fibrous mat to make a coated article includes depositing a coating composition on a carrier material and at least partially embedding a first major surface of a fibrous mat in the coating composition, the fibrous mat including a plurality of mat fibers. The coating composition is at least partially hardened to form a coating layer at the first major surface of the fibrous mat. A second major surface of the fibrous mat opposite the first major surface includes an uncoated portion of the plurality of mat fibers.

A method of forming a coating layer on a fibrous mat to make a coated article includes depositing a coating composition on a carrier material and at least partially embedding a first major surface of a fibrous mat in the coating composition, the fibrous mat including a plurality of mat fibers. The coating composition is at least partially hardened to form a coating layer at the first major surface of the fibrous mat. A second major surface of the fibrous mat opposite the first major surface includes an uncoated portion of the plurality of mat fibers.