A flexible carbon fiber decorative veneer may include a veneer panel assembly with a face layer formed from a carbon fiber material, a backing layer formed from a flexible fleece, and an adhesive configured to attach the face layer to the backing layer through activation via at least one joining process. The backing layer may be configured to prevent light from passing through voids or interstitial spaces in the carbon fiber material of the face layer when the backing layer is attached to the face layer via the adhesive. The flexible carbon fiber decorative veneer may be configured for use on an aircraft interior structure, the base structure for which being fabricated from an aviation honeycomb layer and a back panel. The veneer panel assembly may be configured to conform to a radius of at least 0.25 inches on the aircraft interior structure.

An engineered wood based siding, cladding or panel with a pre-consolidated fines layer (PCF) applied to the top of the main strand matrix layers to minimize telegraphing and provide an improved surface appearance. The PCF is consolidated prior to application to the surface of the strand matrix or mat, and takes the place of a loose fines layer. The PCF prevents the loss of fines into the strand matrix, effectively keeping the fines at the surface so they can effectively and efficiently function to prevent or eliminate strand telegraphing, and provide a smooth finished surface for the product.

The present invention provides a panel sheathing for making wall and roof structures in which the panels (e.g., wood boards, oriented strand boards, plywood, etc.) are pre-coated at a factory, before installation at the building/construction site, using a polymeric barrier coating having specific water permeability, self-sealing properties with respect to penetrated metal fasteners (e.g., nails) in accordance with ASTM D7349 (modified using 1.5-5.0 inches water depth in hydrostatic head testing over sample of coated panel in which a steel nail is driven to within ⅛ inches of being flush with the panel and conditioning the test specimen for 24 hours at 23° C. prior to hydrostatic loading), as well as anti-blocking properties whereby the coated panels can be transported in stacked configuration without sticking or disintegration of the polymeric barrier coating. The coated panels do not require the use at the installation site of felt paper, house wrap, or additional applied barrier coating to provide excellent weather barrier properties. The present invention also provides methods for constructing the panel sheathing structure as well as for making the coated panels.

The present invention provides a panel sheathing for making wall and roof structures in which the panels (e.g., wood boards, oriented strand boards, plywood, etc.) are pre-coated at a factory, before installation at the building/construction site, using a polymeric barrier coating having specific water permeability, self-sealing properties with respect to penetrated metal fasteners (e.g., nails) in accordance with ASTM D7349 (modified using 1.5-5.0 inches water depth in hydrostatic head testing over sample of coated panel in which a steel nail is driven to within ⅛ inches of being flush with the panel and conditioning the test specimen for 24 hours at 23° C. prior to hydrostatic loading), as well as anti-blocking properties whereby the coated panels can be transported in stacked configuration without sticking or disintegration of the polymeric barrier coating. The coated panels do not require the use at the installation site of felt paper, house wrap, or additional applied barrier coating to provide excellent weather barrier properties. The present invention also provides methods for constructing the panel sheathing structure as well as for making the coated panels.

A laminate countertop with a curved edge profile includes a base support including a synthetic polymer material. The synthetic polymer material can be a closed-cell polymer foam. The base support includes a top surface, a bottom surface, opposing longitudinal sides, at least one of which comprises the curved edge profile, and opposing latitudinal sides. The countertop also includes a laminate cover formed from a cured resin material adhered to and covering at least a portion of the top surface and at least a portion of the curved edge profile of the base support. A method for forming the laminate countertop includes steps of providing the base support and adhering the laminate cover over at least a portion of the top surface and a portion of the curved edge profile of the base support.

A method for producing a veneered board having a veneer and a carrier board, to provide a veneered board having improved use properties. The method includes: providing a veneer having an upper face and a lower face, applying an additive onto the lower face of the veneer, applying a binder onto the lower face of the veneer, heating the binder, producing a stack of materials to be pressed, having a carrier board and a veneer provided with an additive and a binder on its lower face, wherein the lower face of the veneer lies on the carrier board, pressing the stack of materials to be pressed in order to form a veneered board.

A method for producing a veneered board having a veneer and a carrier board, to provide a veneered board having improved use properties. The method includes: providing a veneer having an upper face and a lower face, applying an additive onto the lower face of the veneer, applying a binder onto the lower face of the veneer, heating the binder, producing a stack of materials to be pressed, having a carrier board and a veneer provided with an additive and a binder on its lower face, wherein the lower face of the veneer lies on the carrier board, pressing the stack of materials to be pressed in order to form a veneered board.

A wooden floor with a frame structure is disclosed, which can reduce the internal stress, prevent the deformation of the floor, improve the overall stability and firmness of the floor, effectively reduce the use of adhesive in the production process, reduce the release of formaldehyde, and make the living environment safer. The wood floor with the frame structure includes a core board and a veneer. The long side of the core board is clamped by a left slat and a right slat, and the veneer is covered on the core board, the left slat and the right slat. The surface of the core board contacting with the veneer is a front side and the other side is a back side. A plurality of notches are opened on the front or back side of the core board, and the notches are perpendicular to the left slat and the right slat.

A wooden floor with a frame structure is disclosed, which can reduce the internal stress, prevent the deformation of the floor, improve the overall stability and firmness of the floor, effectively reduce the use of adhesive in the production process, reduce the release of formaldehyde, and make the living environment safer. The wood floor with the frame structure includes a core board and a veneer. The long side of the core board is clamped by a left slat and a right slat, and the veneer is covered on the core board, the left slat and the right slat. The surface of the core board contacting with the veneer is a front side and the other side is a back side. A plurality of notches are opened on the front or back side of the core board, and the notches are perpendicular to the left slat and the right slat.

An engineered wood based siding, cladding or panel with a fines interface layer between the main strand matrix layers and the fines layer to minimize telegraphing and provide an improved surface appearance. The fines interface layer is applied to the surface of the strand matrix or mat prior to application of the fines layer. The FIL sits between the strand matrix and the fines layer, and prevents the loss of fines into the strand matrix. The FIL thus keeps the fines at the surface so they can effectively and efficiently function to prevent or eliminate strand telegraphing, and provide a smooth finished surface for the product.