A system and method for dielectric bonding including a dielectric heater having a pair of opposing electrode plates, a nest removably coupled to a first electrode plate of the pair of electrode plates, and an interchangeable electrode assembly removably coupled to a second electrode plate of the pair of electrode plates. The nest having a plurality of cooling channels defined in a body thereof in which a cooling fluid circulates to cool a material assembly that is supported by the nest. The interchangeable electrode assembly having a plurality of concentrator members that are configured to concentrate energy from a voltage source in predetermined locations on the material assembly.

Disclosed is a floor decoration tile manufacturing system for automatic storage and supply and automatic air duct type control of temperature, the floor decoration tile manufacturing system including: a raw material supply unit configured to store a raw material for forming a lower sheet and a middle sheet; a lower sheet supply unit configured to form and supply the lower sheet; a middle sheet supply unit configured to supply the middle sheet bonded onto the lower sheet; a main roller configured to bond the lower sheet and the middle sheet, which have been supplied; a first sheet supply unit configured to supply a print sheet having a color or a pattern to the main roller; a second sheet supply unit configured to supply a transparent sheet, which is bonded onto the print sheet, to the main roller; and a control unit configured to control a tile manufacturing process through pressing the main roller by controlling the driving speeds of the raw material supply unit, the lower sheet supply unit, and the middle sheet supply unit and rotation of the main roller such that the print sheet and the transparent sheet which have been supplied to the upper side, to which the lower sheet and the middle sheet are bonded, are sequentially pressed, wherein the control unit controls the heating temperatures for the raw material, the lower sheet, the middle sheet, and the tile manufacturing sections.

Disclosed is a floor decoration tile manufacturing system for automatic storage and supply and automatic air duct type control of temperature, the floor decoration tile manufacturing system including: a raw material supply unit configured to store a raw material for forming a lower sheet and a middle sheet; a lower sheet supply unit configured to form and supply the lower sheet; a middle sheet supply unit configured to supply the middle sheet bonded onto the lower sheet; a main roller configured to bond the lower sheet and the middle sheet, which have been supplied; a first sheet supply unit configured to supply a print sheet having a color or a pattern to the main roller; a second sheet supply unit configured to supply a transparent sheet, which is bonded onto the print sheet, to the main roller; and a control unit configured to control a tile manufacturing process through pressing the main roller by controlling the driving speeds of the raw material supply unit, the lower sheet supply unit, and the middle sheet supply unit and rotation of the main roller such that the print sheet and the transparent sheet which have been supplied to the upper side, to which the lower sheet and the middle sheet are bonded, are sequentially pressed, wherein the control unit controls the heating temperatures for the raw material, the lower sheet, the middle sheet, and the tile manufacturing sections.

A method for producing a planar composite component having a core layer (B), which is arranged between and integrally bonded to two cover layers (A, A′), wherein the cover layers contain a cover-layer thermoplastic and wherein the core layer contains a core-layer thermoplastic, comprises the following steps: a) a heated stack with layer sequence A-B-A′ is provided; b) the heated stack (A-B-A′) is pressed; c) the pressed stack is cooled, whereby the planar composite component with consolidated layers integrally bonded to each other is formed. To improve the production method including the producibility of planar 3D components, it is proposed, that at least one of the cover layers (A, A′) in unconsolidated form comprises a fibrous nonwoven layer of 10 to 100 wt.-% thermoplastic fibers of the cover-layer thermo-plastic and 0 to 90 wt.-% of reinforcing fibers having an areal weight of 300 to 3,000 g/m.sup.2; the core layer (B) in unconsolidated form comprises at least one randomly-oriented-fiber nonwoven layer (D) formed from reinforcing fibers and thermoplastic fibers of the core-layer thermoplastic,
and that after the pressing the consolidated core layer(s) has/have an air pore content of <5 vol.-% and the consolidated core layer has an air pore content of 20 to 80 vol-%.

A method for producing a planar composite component having a core layer (B), which is arranged between and integrally bonded to two cover layers (A, A′), wherein the cover layers contain a cover-layer thermoplastic and wherein the core layer contains a core-layer thermoplastic, comprises the following steps: a) a heated stack with layer sequence A-B-A′ is provided; b) the heated stack (A-B-A′) is pressed; c) the pressed stack is cooled, whereby the planar composite component with consolidated layers integrally bonded to each other is formed. To improve the production method including the producibility of planar 3D components, it is proposed, that at least one of the cover layers (A, A′) in unconsolidated form comprises a fibrous nonwoven layer of 10 to 100 wt.-% thermoplastic fibers of the cover-layer thermo-plastic and 0 to 90 wt.-% of reinforcing fibers having an areal weight of 300 to 3,000 g/m.sup.2; the core layer (B) in unconsolidated form comprises at least one randomly-oriented-fiber nonwoven layer (D) formed from reinforcing fibers and thermoplastic fibers of the core-layer thermoplastic,
and that after the pressing the consolidated core layer(s) has/have an air pore content of <5 vol.-% and the consolidated core layer has an air pore content of 20 to 80 vol-%.

A manufacturing method including a first conveying step of conveying the sheet in a lateral or oblique lateral direction along a sheet pass line below the discharge port; a receiving step of receiving a tip part of the film raw material with the sheet on the sheet pass line, the tip part being discharged and hanging down from the discharge port; a second conveying step of conveying the sheet and the film raw material after the tip part overlaps the sheet on the sheet pass line, the second conveying step conveying the sheet and the film raw material in a mutually overlapping state along the sheet pass line; and an introducing step of introducing the sheet and the film raw material in the mutually overlapping state to the joining part from the sheet pass line.

A process for in-line extrusion of polymeric coatings onto roofing shingles during manufacturing includes moving a web of shingle substrate material in a downstream direction and extruding a liquefied coating of polymeric material onto at least one surface of the moving web to form a thin film. The liquefied coating may be a molten polymeric material that forms a thin film on a back surface of the shingle material to prevent sticking and eliminate the need for a traditional back dusting with material such as powdered stone. The polymeric film further may be applied to the substrate material in lieu of a saturation coating of asphalt, thus reducing cost and weight while providing a comparable moisture barrier and a lighter more flexible shingle.

Skin for dressing backlit vehicle interior parts comprising a perforated opaque decorative layer and a light transmitting material filling the holes wherein the light transmitting material is a reactive hotmelt adhesive which forms a base layer extended over the back side of the opaque decorative layer and comprising a central portion and a transition portion surrounding the central portion and several projections protruding from the central portion of the base layer and completely filling the through holes. Method and an installation for manufacturing said skin for dressing backlit vehicle interior parts.

Skin for dressing backlit vehicle interior parts comprising a perforated opaque decorative layer and a light transmitting material filling the holes wherein the light transmitting material is a reactive hotmelt adhesive which forms a base layer extended over the back side of the opaque decorative layer and comprising a central portion and a transition portion surrounding the central portion and several projections protruding from the central portion of the base layer and completely filling the through holes. Method and an installation for manufacturing said skin for dressing backlit vehicle interior parts.

A device for laminating a substrate with a thermoplastic coating material has an IR heating device for melting a surface of the coating material, an opposite cooling apparatus which actively cools the opposite surface of the coating material, and at least one press-roller assembly, which presses together the substrate web and the coating material to produce a hot-melt adhesive bond. In order to prevent any irregularities in the finished product, the cooling apparatus is designed as a rotatably driven cooling roller, over the circumference of which the following are arranged in succession: a feed apparatus for the thermoplastic coating material, one or more IR radiant heaters for heating the surface of the thermoplastic coating material resting on the cooling roller, a feed apparatus for the substrate web, one or more press rollers for pressing the substrate web against the coating material, and a removal apparatus for the laminated product.