B32B2262/10

Graphite sheet and method for manufacturing same

A graphite sheet having a ratio of thermal diffusivity in horizontal and vertical directions of 300 or more is disclosed. Also, a graphite sheet having a ratio of thermal diffusivity in a vertical direction of 2.0 mm.sup.2/s or less is disclosed. The graphite sheet has excellent thermal conductivity in horizontal and vertical directions and excellent flexibility at the same time and can be produced at low manufacturing cost, thereby holding an economic advantage.

MULTILAYER COMPOSITE WITH THERMAL BARRIER PROPERTIES

The present disclosure relates to a multilayer composite that may include a first barrier layer and a first foam layer. The first foam layer may include a polyurethane-based matrix component, and a flame retardant filler component. The multilayer component may also have a HBF flammability rating as measured according to ASTM D4986.

Woven multi-layer fabrics and methods of fabricating same
11535959 · 2022-12-27 · ·

A multi-layer ballistic woven fabric, including an upper woven layer having upper warp yarns and upper weft yarns that are interwoven together to form the upper woven layer. The multi-layer ballistic woven fabric also includes a lower woven layer having lower warp yarns and lower weft yarns that are interwoven together, and a plurality of securing yarns, each securing yarn interwoven with at least some of the upper yarns and some of the lower yarns so as to secure the upper and lower woven layers together. At least one of the securing yarns is woven underneath a first lower weft yarn, then above a second upper weft yarn adjacent the first lower weft yarn, then underneath a third lower weft yarn adjacent the second upper weft yarn and then above a fourth upper weft yarn adjacent the third lower weft yarn. The multi-layer ballistic woven fabric is formed by interweaving the securing yarns with the warp yarns and weft yarns as the upper woven layer and lower woven layer are made.

Building board with acoustical foam

Disclosed is a building board construction that provides enhanced acoustical properties. In one possible embodiment, the board is a gypsum board with opposing facing sheets and an intermediate set gypsum core. An opened celled polymeric sheet is formed within the gypsum core and gives the resulting board enhanced sound absorption. In an alternative embodiment, individual pieces of polymeric foam are used in stead of the polymeric sheet. Also disclosed are various manufacturing methods whereby boards with enhanced acoustical properties can be formed in an continuous process. The various components of the present disclosure, and the manner in which they interrelate, are described in greater detail hereinafter.

Carrier with localized fibrous insert and methods

A structural reinforcement for an article including a carrier that includes: (i) a mass of polymeric material having an outer surface; and (ii) at least one consolidated fibrous insert (14) having an outer surface and including at least one elongated fiber arrangement having a plurality of ordered fibers arranged in a predetermined manner. The fibrous insert is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert and the mass of polymeric material are of compatible materials, structures or both, for allowing the fibrous insert to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier may be a mass of activatable material.

Multi-layer acoustical building panels
11536024 · 2022-12-27 · ·

The present invention is directed to an acoustic ceiling panel having a first major exposed surface opposite a second major exposed surface, the acoustic ceiling panel comprising: a first layer having an upper surface opposite a lower surface, the first layer comprising: a first body comprising a first major surface opposite a second major surface and a side surface extending between the first and second major surfaces, the first body being air-permeable; and a first attenuation coating applied to the first body; a second layer having an upper surface opposite a lower surface, the second layer comprising: a second body comprising a first major surface opposite a second major surface and a side surface extending between the first and second major surfaces, the second body being air-permeable; and a second attenuation coating applied to the second body; and an adhesive present between the first and second layers.

Method of manufacturing sandwich panel
11524431 · 2022-12-13 · ·

The invention relates to a method of manufacturing a sandwich panel comprises the steps of: a) providing a plate-shaped assembly of a first cover part and a second cover part and between these cover parts a core part of a thermoplastic material containing a physical blowing agent, b) heating the assembly resulting from step a) under pressure between press tools in a press to a foaming temperature below the glass transition temperature of the thermoplastic material in the core part, thereby effecting adhesion of the foamed core part to the first and second cover parts c) foaming the thermoplastic material in the core part under pressure and at the foaming temperature wherein the spacing between the press tools is increased; d) a cooling step of cooling the foamed sandwich panel resulting from step c), while the sandwich panel is maintained under pressure between the press tools; e) removing the thus cooled sandwich panel from the press; and f) drying the sandwich panel thus obtained; wherein the cooling step d) comprises.a first substep d1) of cooling the foamed assembly from the foaming temperature to an intermediate temperature in the range of 70-100° C. at a first cooling rate and a second substep d2) of cooling the foamed assembly from the intermediate temperature to ambient temperature at a second cooling rate, the second cooling rate is less than the first cooling rate.

Adaptive microtexturing of a composite material
11524480 · 2022-12-13 · ·

An article including a composite including a subsurface structure and a second phase of material forming a coating on the subsurface structure. The coating includes a first region defining a first plurality of microtextures in an outer surface of the coating, where the first plurality of microtextures include an average bore width of less than about 250 micrometers (μm) and a first average bore depth, and a second region positioned adjacent to the first region wherein the coating defines a second plurality of microtextures on the outer surface of the coating, where the second plurality of microtextures include an average bore width of less than about 250 μm and a second average bore depth less than the first average bore depth.

FLEXIBLE PROXIMITY SENSORS INCORPORATING NANOCOMPOSITE MATERIALS, METHODS OF PRODUCING THE SAME, AND METHODS OF MEASURING SENSITIVITY OF THE SAME
20220388297 · 2022-12-08 ·

Sensors, methods of producing sensors, and methods of measuring sensitivities of sensors are disclosed herein. A sensor includes a nanocomposite material having a thermoplastic polyurethane base. A method of producing a sensor includes embedding a plurality of carbon nanotubes into a thermoplastic polyurethane base and diluting a concentration of the plurality of carbon nanotubes embedded into the thermoplastic polyurethane base.

CEMENT SHEETS AND COATINGS FOR BUILDING CONSTRUCTION
20220388907 · 2022-12-08 · ·

A continuous flexible cement sheet roll for coating construction slabs, is disclosed. The sheet comprising a flexible cement layer, which has a thickness of between 0.3 to 6 mm, such as between 0.5 and 5 mm, and which comprises a) essentially inorganic mortar and b) up to 15% polymeric binder. When the amount of a component in a mixture is expressed in % units, the weight % of the component relative to the weight of the whole mixture is intended. The flexible cement sheet roll of the invention comprises, a reinforcing layer of a thickness lower than the thickness of said cement layer, selected from films of a nonwoven fabrics, layers of organic or inorganic fibers, polymer webs, chop strand mat, and fiberglass mats, among others.