A composition for producing a sheet material with a cellular structure, the composition including the following components: (a) about 5 to about 25 weight % gelatine, (b) about 25 to 60 weight % filler material, (c) about 15 to about 40 weight % water, and (d) a cellular structure promoting agent.

The present invention relates to a man-made leather having excellent air permeability and manufacturing method thereof, and more particularly, to a man-made leather having excellent air permeability capable of maintaining a permeability by urethane-coating only on a cotton portion of base fabric (20) formed with holes and capable of pattern transfer on release paper, and manufacturing method thereof.

According to the man-made leather having excellent air permeability and manufacturing method thereof, the air permeability can be maintained on the man-made leather by urethane-coating only on a cotton portion of base fabric (20) formed with holes while maintaining the luxury of fabric texture per se and toughness.

A non-wicking underlayment board and methods for forming the same. The non-wicking underlayment board includes a foam core formed of closed cell foam with reinforcement layers encapsulated within the foam core. Outer facings formed of mineral coated nonwoven fibers are positioned on opposite faces of the non-wicking underlayment panel. The non-wicking underlayment board is useful for efficient and cost effective installation of barriers and surfaces in water-resistant and waterproof environments.

A hydroformed expanded spun bonded nonwoven has a first substantially planar surface on one side thereof and a second surface on an opposite side thereof. The second surface includes a plurality of protuberances in a pattern. The hydroformed expanded spun bonded nonwoven web has an average loft of at least about 1.3 times greater than an original average loft of an original unexpanded spun bonded nonwoven web from which the hydroformed expanded spun bonded nonwoven web was created and an air permeability of at least about 1.2 times greater than an original air permeability of the original unexpanded spun bonded nonwoven web. The hydroformed expanded spun bonded nonwoven web includes bicomponent fibers combining a polymer with PLA in a ratio of polymer/PLA within a range of about 20/80 to 80/20.

Disclosed is a method of manufacturing a stretchable substrate according to various embodiments of the present disclosure for realizing the above-described objectives. The method may include generating an auxetic including a plurality of unit structures and adhering one or more elastic sheets to one surface of the auxetic.

A padded mailer includes elongated air cells that provide stiffness, especially in the transverse direction. The increased stiffness helps prevent the mailer from flipping over during conveying, which would put a label on the underside of the mailer.

Sandwich-structured noise-attenuating and/or structural panels and methods of manufacturing such panels using ultrasonic welding are described. The method includes: receiving a backing member, a sheet and a cellular structure; assembling the cellular structure between the backing member and the sheet; and ultrasonically welding the backing member and the sheet together.

Embodiments of a system and a method for manufacturing a gypsum board can be used to produce a gypsum board having at least one perforated cover sheet via a cover sheet perforator system. The cover sheet perforator system can include a perforator roller is disposed downstream of a forming station along a machine direction, a roller support frame for rotatably supporting the perforator roller such that its rotational axis extends along the cross-machine direction, and a motor arranged with the perforator roller to rotate the perforator roller about the rotational axis. The drive motor can be adapted to rotate the perforator roller with a tangential speed substantially equal to the line speed to produce a series of perforation holes in an upwardly-facing cover sheet as the gypsum board moves past the perforator roller.

A member may include a flexible material with thickness significantly smaller than that of other dimensions of the flexible material and at least one localized structure patterned within the flexible material, the at least one localized structure having a negative Poisson's ratio, such that when the member is mechanically coupled to a second structure using mechanical stress, the member conforms to features of the second structure.

A soft goods-type upper extremity orthotic is disclosed that utilizes a combination of heated 3D tooling, HF energy, and pressure to thermally bond strengthening and anchoring injection molded elements to the outer layer of a base material. The brace of the present invention may have multiple fused/welded/bonded/heat components that are strategically placed to offer support and restriction of movement of the wrist, hand, and/or thumb (WHT) for the treatment of injuries to the distal upper extremity. The components are secured to a base fabric without stitching and, in a preferred embodiment, without traditional adhesives, to provide a sturdy and robust wrist brace or upper extremity orthosis that can be manufactured far more efficiently than prior art wrist braces.