B32B2305/07

Fire resistant composite boards and methods
09605433 · 2017-03-28 · ·

Embodiments of the invention provide roofing boards and roofing systems having improved fire resistance properties and methods related to the same. According to one aspect, a roofing system is provided. The roofing system includes roofing panels positioned atop structural support members to form a roof deck. Roofing boards are positioned atop the roof deck and coupled thereto and a roofing membrane is positioned atop the roofing boards and coupled therewith. The roofing boards include a coating of a mineral based material applied to one or more surfaces in an amount between the range of about 0.10 lbs/ft.sup.2 and about 0.70 lbs/ft.sup.2. The mineral based material coating enables the roofing boards to pass the UL 790 class A tests, such as the burning brand test.

Deployment system for supported retractable extension of a composite boom

A deployment system for supported retractable extension of composite booms which interconverts between a retracted reduced volume stowed condition and an extended elongate tubular condition supported to carry a wide variety of mountable objects at an extended tip end.

Method for Producing a Sandwich Component and Sandwich Component

A method for producing a sandwich component, in particular an inner trim component for a motor vehicle, is disclosed. The method begins with a core layer made from a foamed plastic and a cover layer which includes reinforcing fibers and plastic fibers. The plastic of the core layer has a first melting temperature which is higher than the second melting temperature of the plastic fibers of the cover layer. By the core layer being arranged on the cover layer, a multilayer composite is created. This multilayer composite can be further processed into a semi-finished product. The multilayer composite or the semi-finished product is then heated in a heating device to a temperature which is lower than the first melting temperature but therefore higher than the second melting temperature. Then the heated multilayer composite or the semi-finished product is formed in a forming tool in order to produce the sandwich component.

Method for producing sandwich construction elements
09587393 · 2017-03-07 ·

The invention relates to a method for producing sandwich construction elements for substantially load-bearing and self-supporting building parts. In one embodiment of the invention, a method is provided including a) producing at least one layer of a mechanically bonded fiber nonwoven which is impregnated with a binder based on at least one heat-curable resin system b) curing the heat-curable resin system in order to produce at least one hardened layer of the fiber nonwoven, and fixed thermally, c) bringing a heat-foamable or heat-foamed phenol resin into contact with that surface of at least one hardened layer of the fiber nonwoven which has been modified according to step b), d) possibly annealing the composite produced in a) to c), and e) curing the further binder based on at least one heat-curable resin system.

Method for producing sandwich construction elements
09587393 · 2017-03-07 ·

The invention relates to a method for producing sandwich construction elements for substantially load-bearing and self-supporting building parts. In one embodiment of the invention, a method is provided including a) producing at least one layer of a mechanically bonded fiber nonwoven which is impregnated with a binder based on at least one heat-curable resin system b) curing the heat-curable resin system in order to produce at least one hardened layer of the fiber nonwoven, and fixed thermally, c) bringing a heat-foamable or heat-foamed phenol resin into contact with that surface of at least one hardened layer of the fiber nonwoven which has been modified according to step b), d) possibly annealing the composite produced in a) to c), and e) curing the further binder based on at least one heat-curable resin system.

Method of manufacturing decorative panels

Manufacturing decorative panels by using a web-fed inkjet printer. During the feeding of the to-be-printed substrate, the tension of the substrate is controlled by a dancer unit (720) which includes a dancer roll (200), having a connector (120) on both side ends of said roll, and wherein both connectors (120) are connected to a pair of parallel guiders (110) for floating said roll along a floating path (210); and wherein the step of controlling comprises the step of moving one guider (110) of said pair of guiders (110) parallel to said floating path (210) whereby the dancer roll (200) is tilted.

Non-flammable thermal insulating composite substrate for motor vehicles and production method
12251910 · 2025-03-18 · ·

Disclosed is a non-flammable thermal insulating composite substrate for motor vehicles including: a textile component constituted by a layer of needle-sewn non-woven fabric composed of a percentage of pre-oxidized polyacrylonitrile fiber included between 40% and 70%, preferably 58% and of the remaining percentage of polyethylene glycol-terephthalate fiber, the textile component having weight preferably 400 gr/m.sup.2; and a barrier fixed to the textile component using a spreading process, constituted by a thermoplastic resin based on low density polyethylene added with non-halogen flame retardants, the barrier having weight preferably 100 gr/m.sup.2. The composite substrate has the following features: a thickness included between 2 mm and 5 mm, preferably 3.8 mm; a weight included between 300 gr/m.sup.2 and 700 gr/m.sup.2, preferably 500 gr/m.sup.2; odorless; no emission of fumes; dimensionally stable, even at heatstroke, with a maximum variation of 1%; and non-flammability.

Method for Pore Sealing of Porous Materials Using Polyimide Langmuir-Blodgett Film

Method for pore sealing a porous substrate, comprising: forming a continuous monolayer of a polyimide precursor on a liquid surface, transferring said polyimide precursor monolayer onto the porous substrate with the Langmuir-Blodgett technique, and imidization of the transferred polyimide precursor monolayers, thereby forming a polyimide sealing layer on the porous substrate. Porous substrate having at least one surface on which a sealing layer is provided to seal pores of the substrate, wherein the sealing layer is a polyimide having a thickness of a few monolayers and wherein there is no penetration of the polyimide into the pores.

PAPER WEB AND METHOD FOR FORMING A PAPER WEB

The invention relates to a method for producing a paper web which is suitable for and/or designed to form a layer, in particular the core layer of a laminated board, by impregnating the paper web with a resin and subsequently curing the resin, comprising:a first paper layer (1) made of a first material (3), anda second paper layer (2) which is connected to the first paper layer (1) over the surface thereof and which is made of a second material (4), whereinthe first material (3) of the first paper layer (1) has a higher degree of absorbency for the resin than the second material (4) of the second paper layer (2). The invention is characterized in thatthe second paper layer (2) is provided with an agent (5) for increasing the absorbency for the resin.

COMPOSITE MATERIAL STRUCTURE, AIRCRAFT WING AND AIRCRAFT FUSELAGE PROVIDED WITH SAME, AND METHOD FOR MANUFACTURING COMPOSITE MATERIAL STRUCTURE
20170008250 · 2017-01-12 ·

The purpose of the present invention is to provide a lightweight composite material structure while suppressing a drop in strength. In a composite material structure, which is configured as a fiber-reinforced plastic composite material extending in one direction and having a plurality of holes (5) formed at intervals in a row in the one direction and which is subjected to a tensile load and/or a compressive load in the one direction, a peripheral region (3a) around the holes (5) comprises a first area (10) obtained by bending composite material, which is reinforced using continuous fibers that have been made even in the longitudinal direction, so that the center line of the width (W) of the composite material weaves between adjacent holes (5) and zigzags in the one direction. The tensile rigidity and/or compressive rigidity in the one direction of the peripheral region (3a) around the holes (5) is lower than the tensile rigidity and/or the compressive rigidity in the one direction of the other regions (3b) that surround the peripheral regions (3a).