An engineered plank material and a method for making the plank material are disclosed. The plank material includes a veneer that is made out of plant material, and includes a nonwoven fabric or fiberglass mesh adhered to an inward-facing portion of the veneer. The plank material includes an adhesive paper material including macromolecular glue, which is between the veneer and a third layer of the plank material, which is constructed from one of bamboo, wood, or paper. The plank material then includes a fourth layer which is an adhesive paper material including a micromolecular glue. These layers are compressed together at a high heat and a high pressure in order to form the plank material.

A composite fabric laminate can include an open mesh fabric, a first continuous film comprising a fluoropolymer, and a second continuous film comprising a fluoropolymer. The fluoropolymer of the first continuous film and the fluoropolymer of the second continuous films can be in direct contact with one another. A method of forming a composite fabric laminate that includes disposing an open mesh fabric between a first continuous film and a second continuous film, each comprising an at least partially unsintered fluoropolymer film, to form a composite; laminating the composite at a pressure of at least 100 psig and a temperature of no greater than 350° C.; and sintering the laminated composite to form the composite fabric laminate.

The soft boot and liner includes moisture transfer system that includes an inner fabric layer carefully selected from technically advanced fabrics. A series of layers are provided outside the inner liner including foam material layers, spacer fabrics and breathable membranes, in various orders. Encapsulation technology and waterproofing are used as well. The outer fabric layer is also capable of working with the other layers to promote the transfer of moisture. Frothed foams and flocking with fibers are further characteristics of the present invention. The moisture transfer system is incorporated into a soft boot or skate or as a removable liner for a shell boot. Numerous other modifications and applications are disclosed.

In various embodiments, an improved flexible-composite material is described that comprises at least one scrim constructed from at least two unidirectional tape layers bonded together and at least one woven fabric, non-woven fabric, or membrane bonded to the scrim. In various embodiments, the unidirectional tape layers comprise a plurality of parallel fiber bundles comprising monofilaments within an adhesive resin. In various embodiments, the fiber bundles are separated by gaps that can be filled in by adhesive or non-adhesive resin.

A non-wicking underlayment board and methods for forming the same. The non-wicking underlayment board includes a foam core formed of closed cell foam with reinforcement layers encapsulated within the foam core. Outer facings formed of mineral coated nonwoven fibers are positioned on opposite faces of the non-wicking underlayment panel. The non-wicking underlayment board is useful for efficient and cost effective installation of barriers and surfaces in water-resistant and waterproof environments.

A laminated dry floor system incorporates a grid having a lattice forming a first array of apertures. A support interlayer is adhered beneath the grid and has a second array of apertures in alignment with the first array, the first array of apertures, second array of apertures and thickness of the support interlayer configured to induce passage of a liquid. A wicking layer is in contact with the support interlayer opposite the grid. A base layer underlies the wicking layer and a pan assembly is configured to receive the base layer.

A sound absorber/insulator in a motor vehicle is constructed of outer layer nonwoven scrims, perforated films, and a fill material core, which are typically fibers or foams. Fibers could be of a nonorganic nature such as glass, or an organic one like polyester or cotton. Foams could be of open cell polyurethane chemistry. The materials are enveloped in a thermoforming process wherein all layers are substantially adhered to each other. The fill material is responsible for sound attenuation whereby a higher weight input provides additional attenuation benefit. Specialized technical nonwoven scrims can also be used to enhance the sound attenuation where required. Increasing absorption properties by adding weight or using highly technical nonwovens is costly and results in a weight penalty. Perforated films of certain thicknesses, hole sizes, and hole densities significantly enhance sound attenuation properties of an absorber and do so with no changes to the manufacturing process, a minimal increase in weight, and at a substantially lower cost. The films can be positioned in different locations throughout an insulator, depending on absorption requirements.

Aspects herein provide for a remoldable article configured to attenuate or reduce the results of an impact. The article comprises a plate that is remoldable in a temperature range of about 41 degrees Celsius to about 43.3 degrees Celsius.

Flooring material has an anti-slip, noise reducing pad directly self-adhered to a bottom surface. The pad is formed by applying a foamable PVC material is directly on the bottom surface of the flooring and heating the PVC material to foam the PVC material. The PVC material may then be cooled to form the pad with a definite formed shape having a resilient outer surface layer and a spongy foamy inner structure.

A method of forming a building panel or a surface element, including providing a substrate, applying a sub-layer on the substrate, applying a mesh structure on the sub-layer, and applying heat and pressure to the mesh structure such that the sub-layer at least partially fills meshes of the mesh structure. Also, to such a building panel and a surface element.