A polymer floor element includes a decorative top layer on a substrate made of polymer. The floor element has a rectangular or square surface, for which it is valid that for a strip of the floor element with a first point Q defined as a vertex of the strip, and a point P at a distance of 40 cm with respect to Q along a side of the strip, suspended over a rod with diameter 2 cm with its side on which P and Q are defined, perpendicular to the axis of the rod, so that P is located in the vertical direction at the highest point where the floor element touches the rod. The strip, with point Q along one side, hangs down from the rod under the strip's own weight; the straight line PQ intersects the vertical through P at an angle less than 15°.

The present invention is directed to an improved gypsum board, such as an improved sound damping gypsum board. The gypsum board comprises a gypsum core including gypsum and a sound damping polymer. The gypsum core includes a first gypsum layer surface and a second gypsum layer surface opposing the first gypsum layer surface. In addition, a first encasing layer is disposed on the first gypsum layer surface and a second encasing layer is disposed on the second gypsum layer surface.

A decorative panel including a substrate material and a decorative top layer, wherein the decorative top layer includes at least one timber layer with a wood structure, wherein the timber layer is a compressed timber layer with naturally occurring vessels throughout a thickness of the wood structure, the vessels being collapsed.

A method is provided for manufacturing a panel that includes a substrate and a top layer provided on the substrate. The top layer may include a decor film and a transparent film. The decor film may be a printed synthetic material film chosen from the group consisting of a vinyl-based film, a polyethylene based film, a polyurethane based film, and a polypropylene film. A print may be situated on an upper side of the printed synthetic material film. The transparent film may be a thermoplastic synthetic material film the material of which is chosen from the group consisting of polyvinyl chloride, polyethylene, polyurethane, and polypropylene. The method may involve providing the decor film and the transparent film on the substrate by performing a first press treatment at an increased temperature to form a package of the substrate, the decor film, and the transparent film. The first press treatment may be performed by a calendar device or a continuous press device. A structure may be formed in the thermoplastic synthetic material that forms a surface of the package by performing a second press treatment using a press device with a structured press element at a temperature that is lower than the increased temperature.

This document describes systems and processes for forming improved synthetic molded slabs suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

A method to produce a panel unit, including providing a core having a first surface and a second surface opposite the first surface, applying a surface layer to the first surface of the core, the surface layer including a wood veneer layer and a first binder layer for adhering the wood veneer layer to the first surface of the core, applying a balancing layer to a second surface of the core, the balancing layer including an unimpregnated paper and a second binder layer for adhering the unimpregnated paper to the second surface of the core, applying pressure to the surface layer, the balancing layer, and the core to form a panel unit. The disclosure also relates to a panel.

The invention relates to a panel and a method for producing a panel. The panel is in particular a floor, wall or ceiling panel, and comprises at least one core layer, the core layer comprising an upper core surface and a lower core surface and at least one pair of opposite side edges; wherein the core layer comprises magnesium oxide cement and fibres dispersed in said magnesium oxide cement.

A floor element for forming a floor covering, the floor element comprising a decorative layer comprising a ceramic material, an intermediate layer comprising a resin material, and a support layer arranged below the decorative layer, wherein the support layer comprises edges provided with coupling elements configured to realize a mechanical coupling with coupling elements of an adjacent floor element and wherein the resin material comprises a modulus of elasticity greater than 0.1 GPa, preferably greater than 0.5 GPa, even more preferably greater than 1 GPa.

A construction panel for installation on a construction surface and interlocking connection to a another construction panel comprises a moisture barrier base to inhibit migration of moisture from the construction surface. The base has a pair of opposed first connector edges comprising a first pair of releasable mating elements, and a pair of opposed second connector edges comprising a second pair of releasable mating elements. A plurality of projections extend from the underside of the base for support and to permit air circulation and drainage of water between the base and the construction surface. In one embodiment, an upper panel having selected physical characteristics is attached to the base. The positioning of the first and second pairs of mating elements on the first and second pairs of connector edges enables the interconnection of entire or partial construction panels.

A method is provided for manufacturing flooring planks including a plastic base and an image plastic layer. The method includes a feeding step of feeding a layered raw material of a long decorative material to be rolled into oppositely rolling rollers; and a rolling step of hot rolling an embossing on the transparent plastic layer. A feeding tension of a printed plastic layer is adjusted according to a longitudinal deviation between the embossing and the pattern in the rolling step. The device includes a first feeding device, a second feeding device, the oppositely rolling rollers, a detecting device, and a tension controller disposed on the second feeding device. According to the long decorative material with the embossing in register with the pattern manufactured by the method, the embossing hot-rolled on the transparent plastic layer is in register with the pattern on the printed plastic layer.