B32B2419/06

Layered thermoplastic structure with reflective intermediate layer and method of manufacture
11702845 · 2023-07-18 · ·

The present disclosure relates generally to polymer structures, for example, suitable for construction products. The present disclosure relates more particularly to a thermoplastic construction product including a coextruded layer structure having a base layer including a first thermoplastic material, an outer layer including a second thermoplastic material, and an infrared-reflective intermediate layer that is coextruded with the base layer and the outer layer and is disposed between the base layer and the outer layer. In some embodiments the intermediate layer has a thickness of at least 30 micrometers. In some embodiments the infrared-reflective intermediate layer includes a reflective pigment dispersed in a matrix of one of the first thermoplastic material or the second thermoplastic material.

Roof Underlayment
20230020860 · 2023-01-19 ·

An air and water barrier article comprised of multiple layers. The layers include a porous layer, a polymeric layer disposed on a front side of the porous layer, and a pressure sensitive adhesive disposed on a second side of the porous layer. In certain embodiments, a top polymeric layer having hydrophobic and UV resistant properties will be provided on a surface of the first polymeric layer opposite the adhesive layer. Each of the polymeric layers and the porous layer can be formed of a material(s) having a Tg between −40° C. and 20° C. The top layer, if present, can have a Tg between −5 and 30° C. The barrier article can provide nail seal ability and have a weight of less than 30 ounces per square yard.

IMPROVED RIGID PUR AND PIR FOAM

A method for preparing rigid polyurethane (PUR) foams or rigid polyisocyanurate (PIR) foams in which method the rigid PUR or PIR foam is prepared by reacting a composition (C) comprising: at least one isocyanate-reactive component (B1) having functional groups selected from hydroxyl, amine and thiol groups; at least one isocyanate component (A1) having an average functionality of less than 2.70; and at least one blowing agent [blowing agent (BA), herein after]; with the proviso that the overall average functionality [F.sub.n,avg(A), herein after] of all isocyanate components present in the composition (C) is less than 2.70; wherein the composition (C) is characterized by an isocyanate index X, wherein the rigid PUR or PIR foams are produced by depositing the composition (C) between two gas-tight facing sheets and wherein the rigid PUR or PIR foam is characterized by a difference Δλ between the initial thermal conductivity value λ.sub.ini and the aged thermal conductivity value λ.sub.aged of said rigid PUR or PIR foam wherein: when X≤200 then Δλ<1.35; and when X>200 then Δλ<[6.49−(4.46*F.sub.n,avg(A))−(0.02348*X)+(0.492*F.sub.n,avg(A)*F.sub.n,avg(A))+(0.01343*F.sub.n,avg(A)*X)+0.3].

Polyolefin thermoplastic roofing membranes with improved burn resistivity

A multi-layered thermoplastic roofing membrane comprising a planar body including at least three layers, said at least three layers including (i) a top layer that includes magnesium hydroxide dispersed within a thermoplastic resin, (ii) an upper middle layer disposed below said top layer and including magnesium hydroxide and calcium carbonate dispersed within a thermoplastic resin, and (iii) a lower layer disposed below said upper middle layer and including magnesium hydroxide and calcium carbonate dispersed within a thermoplastic resin.

NEW OR IMPROVED MICROPOROUS MEMBRANES, BUILDING MATERIALS COMPRISING THE SAME, AND METHODS FOR MAKING AND USING THE SAME

In at least one embodiment, a building material comprising a porous membrane having a moderate to high water vapor permeability and high liquid water penetration resistance is disclosed. The building material may be used in building applications, including as or as part of a building wrap, a rain screen, a roofing underlayment, a flashing, a sound proofing material, or an insulation material. The porous membrane may include at least one thermoplastic polymer, at least one filler, and at least one processing oil. The porous membrane may be flat or may have ribs. The porous membrane may include at least one scrim component.

METHOD OF GLUING A WOOD PRODUCT AND A GLUED WOOD PRODUCT
20230219252 · 2023-07-13 · ·

The present invention relates to a method of producing a glued wood product for use in construction, comprising the steps of: providing at least two wooden pieces each piece comprising at least one joining face; creating a groove in at least one of said joining faces where the groove is arranged between a pair of peripheral edges; applying adhesive onto at least one of the joining faces of at least a first of said two wooden pieces; arranging said first wooden piece so that the joining face which comprises the applied adhesive meets a corresponding joining face of said second wooden piece, wherein at least one of said two joining faces comprises said groove; pressing the two joining faces towards each other so that the adhesive is compressed between said two wooden pieces, and maintaining said pressing for a sufficient time to bond the wooden pieces to each other; wherein the applied pressing force is strong enough to force the wood tissue to collapse at a contact area until the pressure force is transmitted primarily through the adhesive, wherein said contact area is defined by the surface area whereat the two joining faces of said wooden pieces contact each other upon being pressed together.

ROOFING SYSTEMS UTILIZING CAP SHINGLES WITH SELF-SEALING ADHESIVES
20230220671 · 2023-07-13 ·

A roofing system including a cap shingle and a method of producing a cap shingle are disclosed. In one embodiment, the cap shingle is formed with a continuous or discontinuous self-sealing adhesive that is applied along a ridgeline direction and can provide high wind resistance, without the use of hand-sealed adhesive application. In an embodiment of the method, one or more layers of a shingle material can be oriented in a machine direction with the self-sealing adhesive applied adjacent side edges of the shingle material to form the cap shingles having self-seal strips and configured to bend in the machine direction for installation of the cap shingles along a ridge of a roof.

ROOFING MEMBRANES AND RELATED METHODS
20230220244 · 2023-07-13 ·

Some embodiments relate to a roofing membrane. The roofing membrane comprises a scrim. The scrim has a top surface and a bottom surface. The roofing membrane comprises a cap layer on the top surface of the scrim. The cap layer comprises a first non-styrenic polypropylene polymer, a first polypropylene impact copolymer, and a first olefin block copolymer. The roofing membrane comprises a core layer on the bottom surface of the scrim. The core layer comprises a second non-styrenic polypropylene polymer, a second polypropylene impact copolymer, and a second olefin block copolymer. The roofing membrane is configured to prevent migration of at least one oil from a layer to the roofing membrane. Some embodiments relate to a roofing structure comprising the roofing membrane, a method for installing the roofing membrane, and the like.

Panel for sheathing system and method

The panel includes a water resistant barrier layer secured atop its outward facing surface. The water resistant barrier layer includes a skid resistant surface. The panels are made of lignocellulosic material. The water resistant and skid resistant surface may include indicia for aligning strips of tape or for aligning fasteners. A method for manufacturing the water resistant building panels is also disclosed and includes the steps of feeding paper onto a forming belt, depositing lignocellulosic material and the binding agent onto the forming belt so as to form a lignocellulosic mat, applying heat and pressure so as to impart the skid resistant surface on the paper, and cutting panels to predetermined sizes.

Multi-part underlayment and method of manufacture

A multipart underlayment having a cap sheet and base sheet combined to form a pocket for securely holding building materials and environmentally-friendly manufacturing method for manufacturing the same.