A system for preparing a solar module assembly for recycling includes a vessel configured to control a temperature and a humidity therewithin and to receive a solar module of the solar module assembly, the solar module including a plurality of solar cells, a front layer coupled to the plurality of solar cells by a first encapsulant layer, and a back sheet coupled to the plurality of solar cells by a second encapsulant layer. The system further includes an emitter positioned within the vessel and configured to emit electromagnetic radiation toward the solar module to debond at least one of the first encapsulant layer or the second encapsulant layer and a peel block configured to separate at least one of the front layer or the back sheet from the plurality of solar cells. The system is configured to be transported in one or more standard shipping containers.

The invention relates to a multi-layer weatherable film structure having an outer layer of a highly weatherable film, a layer having a high thermal deformation temperature, an optional tie layer, and a thin layer of polyolefin or polyamide. The highly weatherable film layer preferably is polyvinylidene fluoride. The polyolefin or polyamide layer is less than 500 microns in thickness, and preferably the whole film structure is less than 750 microns thick. The polyolefinjpolyamide side of the film structure can easily be adhered to many different substances—especially polyolefins and polyamides. This film can be used to provide a highly weatherable protective layer a substrate. One useful application for the film is in a photovoltaic module to protect the back side of the module from weathering and abrasion. The multi-layer film structure can be adhered to a typical polyolefin-based encapsulant layer and used as a backsheet encapsulant in a photovoltaic module.

Disclosed is a polyamide-ionomer composition suitable for use in a backsheet in a photovoltaic module comprising a polymer component comprising a polyamide and an ionomer comprising a copolymer of ethylene, an alpha, beta-unsaturated C.sub.3-C.sub.8 carboxylic acid, wherein the carboxylic acid functionalities present are at least partially neutralized to carboxylate salts of one or more alkali metal, transition metal, or alkaline earth metal cations; 0 to 20 weight % of pigment; and 0 to 40 weight % of filler; wherein the combination of pigment and filler comprises 8 to 50 weight % of the composition; and 0 to 5 weight % of weatherability additives.

Disclosed is a polyamide-ionomer composition suitable for use in a backsheet in a photovoltaic module comprising a polymer component a polyamide and an anhydride ionomer comprising a copolymer of ethylene, an alpha, beta-unsaturated C.sub.3-C.sub.8 carboxylic acid and an ethylenically unsaturated dicarboxylic acid or derivative thereof selected from the group consisting of maleic acid, fumaric acid, itaconic acid, maleic anhydride, and a C.sub.1-C.sub.1 alkyl half ester of maleic acid, wherein the carboxylic acid functionalities present are at least partially neutralized to carboxylate salts of one or more alkali metal, transition metal, or alkaline earth metal cations; 0 to 20 weight % of pigment; and 0 to 40 weight % of filler; preferably wherein the combination of pigment and filler comprises 10 to 50 weight % of the composition; and 0 to 5 weight % of weatherability additives.

A lamination device for laminating a photovoltaic stack on a profiled metallic panel, the lamination device including a lid covered on its underside with an upper flexible pressure membrane so as to form an airtight upper chamber that may be ventilated or evacuated and/or including an upper heating device whose bottom side has a crenellated profile, the device also including a chassis covered on its top with a lower flexible pressure membrane so as to form an airtight lower chamber that may be ventilated or evacuated and/or including a lower heating device whose upper side has a cross-section which differs from the crenellated profile of the bottom side of the upper heating device, wherein the lid is capable of sealably laying on the chassis so that the cavity thus formed is airtight and may be ventilated or evacuated. A corresponding process is also provided.

Lamination transfer films and methods for transferring a structured layer to a receptor substrate. The transfer films include a carrier substrate having a releasable surface, a sacrificial template layer applied to the releasable surface of the carrier substrate and having a non-planar structured surface, and a thermally stable backfill layer applied to the non-planar structured surface of the sacrificial template layer. The sacrificial template layer is capable of being removed from the backfill layer, such as via pyrolysis, while leaving the structured surface of the backfill layer substantially intact.

A method for recovering a resource from a CIGS thin-film solar cell to be recycled includes a) providing the CIGS thin-film solar cell, and b) subjecting the CIGS thin-film solar cell to a cooling treatment at a predetermined temperature, such that a light absorbing unit of the CIGS thin-film solar cell can be recovered due to thermal strain difference of materials of the CIGS thin-film solar cell.

The disclosure relates to photovoltaic modules comprising one or more photovoltaic cells embedded in a fiber-reinforced composite thermosetting material, wherein at a front side of the photovoltaic cells, the fiber-reinforced composite material comprises a substantially transparent resin, and substantially transparent fibers, and wherein the refractive indices of the resin and the glass fibers are substantially the same. In particular, the fibers can be glass fibers treated with aminosilane coupling agents and the resin can be an epoxy resin. Further disclosed are methods of manufacture of photovoltaic modules comprising one or more crystalline silicon photovoltaic cells comprising: providing a mold, one or more photovoltaic cells in the mold, and reinforcement fibers in the mold and positioning a bag surrounding the mold cavity. Then a vacuum is created in the bag substantially gradually, and the resin is infused with the mold due to the created vacuum.

A method for strengthening an edge of a glass laminate including a glass core layer positioned between a first glass clad layer and a second glass clad layer may include forming a channel in the edge of the glass laminate. Sidewalls of the channel may be formed from the first glass clad layer and the second glass clad layer. Glass filler material having a filler coefficient of thermal expansion greater than a core coefficient of thermal expansion may be positioned in the channel. The glass filler material and the sidewalls of the channel may be fused to the second glass clad layer thereby forming an edge cap over the channel. The edge of the glass laminate is under compressive stress after the glass filler material is enclosed in the channel.

Improved BIPV materials configured to meet various long-term requirements including, among others, a high degree of water resistance, physical durability, electrical durability, and an ability to withstand variations in temperature and other environmental conditions. In some embodiments, the disclosed BIPV materials include modules wherein two or more layers of the module are configured to be joined together during lamination to protect edge portions of the top sheet and/or back sheet of the module, such as in the vicinity of any multi-layer vapor barrier structure(s) of the module.