A method for manufacturing a blade with a first portion and a second portion, the method includes forming the first portion that includes forming a model of the first portion from removable material, forming a first shell mould from the model of the first portion, and forming the single-crystal or columnar first portion m a first metal alloy in the first shell mould from a single-crystal seed, and forming the second portion in which the second portion is formed on the first portion, and in which the first portion and the second portion are made from different materials, the second portion being polycrystalline and formed from a second metal alloy. The blade includes a single-crystal or columnar first portion made from a first metal alloy and a polycrystalline second portion made from the second metal alloy different from the first metal alloy.

A precipitation hardenable, martensitic stainless steel is disclosed. The alloy has the following broad composition in weight percent. TABLE-US-00001 Ni 10.5-12.5 Co 1.0-6.0 Mo 1.0-4.0 Ti 1.5-2.0 Cr  8.5-11.5 Al Up to 0.5 Mn  1.0 max. Si 0.75 max. B 0.01 max.
The balance of the alloy is iron and the usual impurities found in commercial grades of precipitation hardenable martensitic stainless steels as known to those skilled in the state of the art in melting practice for such steels. A method of making parts from the alloy and an article of manufacture made from the alloy are also described.

A precipitation hardenable, martensitic stainless steel is disclosed. The alloy has the following broad composition in weight percent. TABLE-US-00001 Ni 10.5-12.5 Co 1.0-6.0 Mo 1.0-4.0 Ti 1.5-2.0 Cr  8.5-11.5 Al Up to 0.5 Mn  1.0 max. Si 0.75 max. B 0.01 max.
The balance of the alloy is iron and the usual impurities found in commercial grades of precipitation hardenable martensitic stainless steels as known to those skilled in the state of the art in melting practice for such steels. A method of making parts from the alloy and an article of manufacture made from the alloy are also described.

Systems, apparatus and methods of additively manufacturing objects are disclosed. Specifically, provided herein are methods of heating objects having a particle-based support at least partially surrounding the object during portions of stages of the heating. Additionally, systems, apparatus, and methods for removing the particle-based support during heating, such that the object can continue heating to form a final part. Systems, apparatus, and methods for distributing the particle-based support to shore the objects through heating are disclosed. Systems, apparatus, and methods for removing the particle-based support are also disclosed herein.

A method for fabricating a composite part using a 3D printing machine. The method includes forming the part by depositing a plurality of part layers in a consecutive manner on top of each other where each layer is deposited by laying down rows of filaments made of a thermoplastic composite material. Reinforcing Z-pins are then inserted through the part layers to provide reinforcement of the part in the Z-direction. A plurality of additional part layers are deposited in a consecutive manner on top of each other on the part layers including the reinforcing Z-pins where each additional part layer is also deposited by laying down rows of filaments made of a thermoplastic composite material. Reinforcing Z-pins are also inserted through the additional part layers to provide reinforcement of the part in the Z-direction.

A method for fabricating a composite part using a 3D printing machine. The method includes forming the part by depositing a plurality of part layers in a consecutive manner on top of each other where each layer is deposited by laying down rows of filaments made of a thermoplastic composite material. Reinforcing Z-pins are then inserted through the part layers to provide reinforcement of the part in the Z-direction. A plurality of additional part layers are deposited in a consecutive manner on top of each other on the part layers including the reinforcing Z-pins where each additional part layer is also deposited by laying down rows of filaments made of a thermoplastic composite material. Reinforcing Z-pins are also inserted through the additional part layers to provide reinforcement of the part in the Z-direction.

An additive manufacturing method includes removing material from a sheet to create a plurality of individual layer segments formed, placing at least two first layer segments adjacent to each other at the same height to form a first layer having a hollow interior, the at least two first layer segments defining a first portion of an exterior of a part, and placing at least one second layer segment above the at least two first layer segments to form a second layer having a hollow interior, the at least one second layer segment defining a second portion of the exterior of the part. The method includes attaching the first layer to the second layer and removing material from the first layer and from the second layer to form the part having a continuous surface that extends along the first layer and the second layer.

An additive manufacturing method includes removing material from a sheet to create a plurality of individual layer segments formed, placing at least two first layer segments adjacent to each other at the same height to form a first layer having a hollow interior, the at least two first layer segments defining a first portion of an exterior of a part, and placing at least one second layer segment above the at least two first layer segments to form a second layer having a hollow interior, the at least one second layer segment defining a second portion of the exterior of the part. The method includes attaching the first layer to the second layer and removing material from the first layer and from the second layer to form the part having a continuous surface that extends along the first layer and the second layer.

A method comprises: obtaining object model data defining an object or objects to be built by a three-dimensional printing apparatus; determining an effect of carrying out a post-build process on the object or objects, wherein the determining uses the object model data and a computer-implemented evaluation of the post-build process and is carried out prior to building the object or objects, identify portions of the object or objects that would not be processable by the cleaning process; and outputting an indication of non-processability of portions of the object or objects are determined not to be processable by the post-build process.

Dental prosthesis having a structure similar to that of natural teeth and a method for manufacturing the same. Provided is a dental prosthesis capable of expressing a structure and properties similar to natural teeth in which enamel is a surface layer and dentine is an inner layer underneath the enamel. In addition, a method of manufacturing the same dental prosthesis through three-dimensional printing is provided. The dental prosthesis is a cured product including ceramic particles dispersed in a polymer matrix. The cured product includes a first cured product layer including 70% to 90% by weight of ceramic particles having an average particle diameter of 100 to 1,000 nm and a second cured product layer including 40% to 60% by weight of ceramic particles having an average particle diameter of 10 μm to 500 μm, the second cured product layer being adjacent to the inner surface of the first cured product layer.