B33Y40/20

High strength 3D-printed polymer structures and methods of formation

A polymer body includes a first thermoplastic polymer, and a second thermoplastic polymer. The first thermoplastic polymer and the second thermoplastic polymer form a continuous solid structure. The first thermoplastic polymer forms an external supporting structure that at least partially envelops the second thermoplastic polymer. A first flow temperature of the first thermoplastic polymer is at least 10° C. higher than a second flow temperature of the second thermoplastic polymer. The first thermoplastic polymer may be removable by exposure to a selective solvent.

Reactive matrix infiltration of powder preforms

A reactive matrix infiltration process is described herein, which includes contacting a surface of a preform comprising reinforcement material particles with a molten infiltrant comprising a matrix material, the matrix material comprising an Al—Ce alloy, whereby the infiltrant at least partially fills spaces between the reinforcement material particles by capillary action and reacts with the reinforcement material particles to form a composite material form, the composite material comprising the matrix material, at least one intermetallic phase, and, optionally, reinforcement material particles. A composite material form also is described, which includes a plurality of reinforcement material particles comprising a metal alloy or a ceramic, a matrix material at least partially filling spaces between the reinforcement material particles; and at least one intermetallic phase surrounding at least some of the reinforcement material particles. The reinforcement material particles and intermetallic phase together may form a gradient core-shell structure.

Inhibition of crystallization in polyurethane resins
11713367 · 2023-08-01 · ·

A resin composition useful for additive manufacturing is provided, which resin composition may exhibit improved shelf life through inhibition of crystallization. Such resin composition may include a crystallization inhibitor as taught herein, and/or a prepolymer produced by reaction of an isocyanate with multiple isomers and comprising a lower percentage of the structurally symmetric isomer. Methods of forming a three-dimensional object using such resin composition are also provided.

Inhibition of crystallization in polyurethane resins
11713367 · 2023-08-01 · ·

A resin composition useful for additive manufacturing is provided, which resin composition may exhibit improved shelf life through inhibition of crystallization. Such resin composition may include a crystallization inhibitor as taught herein, and/or a prepolymer produced by reaction of an isocyanate with multiple isomers and comprising a lower percentage of the structurally symmetric isomer. Methods of forming a three-dimensional object using such resin composition are also provided.

Method and apparatus for manufacturing a series of objects

A method, of manufacturing a series of objects is disclosed. In the method, a layer of a manufacturing medium is provided. Portions of the layer of the medium, are bond together at at least edge regions of the layer to form a support portion. The support portion is lowered while gripping the support portion by the edge regions of the layer. A further layer of the medium is provided supported by the support portion. Portions of the further layer of the medium are selectively bound to form at least an object portion. An apparatus for performing the method is also disclosed.

Method and apparatus for manufacturing a series of objects

A method, of manufacturing a series of objects is disclosed. In the method, a layer of a manufacturing medium is provided. Portions of the layer of the medium, are bond together at at least edge regions of the layer to form a support portion. The support portion is lowered while gripping the support portion by the edge regions of the layer. A further layer of the medium is provided supported by the support portion. Portions of the further layer of the medium are selectively bound to form at least an object portion. An apparatus for performing the method is also disclosed.

System and method for hybrid additive and subtractive manufacturing with dimensional verification

A system, is disclosed having a polymer-based additive manufacturing subsystem, a metallic-based additive manufacturing subsystem, an exchanger to place at least one of the polymer-based additive manufacturing subsystem and the metallic-based additive manufacturing subsystem into a position to provide a manufacturing process, a build area where a part is created with the polymer-based additive manufacturing subsystem and the metallic-based additive manufacturing subsystem, and an environmental control unit to collect debris produced during operation of the polymer-based additive manufacturing subsystem and the metallic-based additive manufacturing subsystem. Another system and method are also disclosed.

Method of removing PVA from a 3D printing process
11565470 · 2023-01-31 ·

A method of removing polyvinyl alcohol (PVA)-based scaffold from a 3D printed part formed by a 3D printing process that renders a finished product for immediate use. The method principally involves preparing an acidic-aqueous cleansing solution comprising a mixture of carboxylic acid and water; immersing the 3D printed part conventionally bonded with PVA-based scaffold into the acidic-aqueous cleansing solution for a select amount of time to break down and remove the PVA-based scaffold from the 3D printed part; and adding to the acidic-aqueous cleansing solution a select quantity of polymeric carbohydrate to crosslink and bond with the PVA-based scaffold to effect dissolution thereof into the acidic-aqueous cleansing solution.

LIGHT-CURING PRINTER DISPLAY DEVICE, 3D PRINTER, CONTROL METHOD AND DEVICE, AND ELECTRONIC DEVICE

Disclosed are light-curing printer display devices, 3-dimensional (3D) printers, control methods and devices, and electronic devices. In some embodiments, the light-curing printer display device include a screen, a light source assembly, a shielding plate, and a controller. In other embodiments, the light source assembly is arranged on a back side of the screen and the light source assembly includes multiple Light Emitting Diode (LED) light sources independent of each other. The shielding plate is arranged between the screen and the light source assembly and is provided with multiple light holes with the same number as that of the multiple LED light sources. The multiple light holes correspond to the multiple LED light sources one by one. The controller is electrically connected with the multiple LED light sources and is configured to control at least one LED light source to emit light.

LIGHT-CURING PRINTER DISPLAY DEVICE, 3D PRINTER, CONTROL METHOD AND DEVICE, AND ELECTRONIC DEVICE

Disclosed are light-curing printer display devices, 3-dimensional (3D) printers, control methods and devices, and electronic devices. In some embodiments, the light-curing printer display device include a screen, a light source assembly, a shielding plate, and a controller. In other embodiments, the light source assembly is arranged on a back side of the screen and the light source assembly includes multiple Light Emitting Diode (LED) light sources independent of each other. The shielding plate is arranged between the screen and the light source assembly and is provided with multiple light holes with the same number as that of the multiple LED light sources. The multiple light holes correspond to the multiple LED light sources one by one. The controller is electrically connected with the multiple LED light sources and is configured to control at least one LED light source to emit light.