A method for producing an additively manufactured object includes melting and solidifying a filler metal to form weld beads and depositing the weld beads adjoining each other, thereby forming a weld-bead layer, and repeatedly depositing a next weld-bead layer on the formed weld-bead layer to conduct additive manufacturing. The method includes a bead formation step of forming a new weld bead so as to fill a recess formed by at least three of the already formed weld beads, in a cross-section perpendicular to a longitudinal direction of the weld beads.

Systems and methods for forming an object using additive manufacturing. One method includes receiving a digital model of the object, predicting a shrinking characteristic or receiving a predicted shrinking characteristic of the object that will occur during thermal processing of the object, once formed, and generating, based on the shrinking characteristic of the object, instructions for forming a raft on which the object will be formed. The instructions for forming the raft are configured to form a raft having a shrinking characteristic that reflects the shrinking characteristic of the object.

Systems and methods for forming an object using additive manufacturing. One method includes receiving a digital model of the object, predicting a shrinking characteristic or receiving a predicted shrinking characteristic of the object that will occur during thermal processing of the object, once formed, and generating, based on the shrinking characteristic of the object, instructions for forming a raft on which the object will be formed. The instructions for forming the raft are configured to form a raft having a shrinking characteristic that reflects the shrinking characteristic of the object.

An additive manufacturing device manufactures an additively manufactured article by preheating a powder material by irradiating the powder material with a charged particle beam and then melting the powder material by irradiating the powder material with the charged particle beam. The additive manufacturing device includes a beam emitting unit emitting the charged particle beam and irradiating the powder material with the charged particle beam, and a position detection unit detecting a position of scattering of the powder material when the powder material scatters by being irradiated with the charged particle beam. When the powder material scatters by being irradiated with the charged particle beam, the beam emitting unit emits the charged particle beam such that a thermal dose of the preheating is increased at the position of scattering.

An additive manufacturing method includes: forming a powder bed by supplying a raw material powder; and irradiating the raw material powder that forms the powder bed with a light beam having an intensity distribution of a second or higher order mode or of a top hat shape.

An additive manufacturing method includes: forming a powder bed by supplying a raw material powder; and irradiating the raw material powder that forms the powder bed with a light beam having an intensity distribution of a second or higher order mode or of a top hat shape.

A three-dimensional printing system includes a print bed and a shelf insertion mechanism for inserting a shelf of one or a plurality of auxiliary shelves into a print volume between the print bed and a printer head. A printer assembly is configured to deposit layers of material within the print volume to form one or more objects on a support platform, the support platform including the print bed or an auxiliary shelf that is inserted into the print volume by the shelf insertion mechanism. A controller is configured to control the shelf insertion mechanism to insert an auxiliary shelf between the print bed and a printer head of the system after formation of the objects on that support platform by the printer assembly is complete.

A system for manufacturing a three-dimensional article includes a controller configured to: receive an input file defining a geometry of the three-dimensional article; receive information specifying an interface surface of the article over which the article will fit against a three-dimensional body; slice the geometry; identify intersecting slices that intersect the interface surface; and for the intersecting slices, alter a halftone range along the interface surface. Along the interface surface, the article slidingly engages the three-dimensional body. The sliding engagement can be sufficient to provide a fluid seal along the interface surface.

A system for manufacturing a three-dimensional article includes a controller configured to: receive an input file defining a geometry of the three-dimensional article; receive information specifying an interface surface of the article over which the article will fit against a three-dimensional body; slice the geometry; identify intersecting slices that intersect the interface surface; and for the intersecting slices, alter a halftone range along the interface surface. Along the interface surface, the article slidingly engages the three-dimensional body. The sliding engagement can be sufficient to provide a fluid seal along the interface surface.

A method for the additive manufacturing of an elastomer part, includes—the creation of a model of spatial coordinates of the part; followed by—the corresponding deposition of an elastomer material. The deposition is carried out in a plurality of substantially flat layers which are vertically stacked. The elastomer material is deposited in the form of a latex-based liquid composition having a dispersion of polymers in an aqueous base, and the deposition is carried out by formation and pressurized ejection of drops of a liquid composition.