The present disclosure is directed to an apparatus for manufacturing a composite component. The apparatus includes a mold onto which the composite component is formed. The mold is disposed within a grid defined by a first axis and a second axis. The apparatus further includes a first frame assembly disposed above the mold, and a plurality of printheads coupled to the first frame assembly within the grid in an adjacent arrangement along the first axis. At least one of the mold or the plurality of printheads is moveable along the first axis, the second axis, or both. At least one of the printheads of the plurality of printheads is moveable independently of one another along a third axis.

A computer system (110) for part production using additive design receives a computer-aided design (CAD) file that describes physical dimensions of a target object (120). The computer system (110) identifies a physical boundary portion (300) of the target object within the CAD file. The computer system determines a target flow rate to infill the physical boundary portion (300) with the infill material. Additionally, the computer system (110) generates a first tool path to flow infill material into the physical boundary portion (300). Further, the computer system (110) sends instructions to a computer system in communication with a dispenser (100) that cause the dispenser to implement the first tool path while flowing the infill material into the physical boundary portion (300).

An example of a three-dimensional (3D) build material composition includes from about 70 wt % to about 95 wt % of polyamide particles, based upon a total weight of the build material composition; and from about 5 wt % to about 30 wt % of biodegradable polyester filler particles, based upon the total weight of the build material composition. The biodegradable polyester filler particles are present in the build material composition without any additional filler particles.

An example of a three-dimensional (3D) build material composition includes from about 70 wt % to about 95 wt % of polyamide particles, based upon a total weight of the build material composition; and from about 5 wt % to about 30 wt % of biodegradable polyester filler particles, based upon the total weight of the build material composition. The biodegradable polyester filler particles are present in the build material composition without any additional filler particles.

The present disclosure relates to composites, systems, and methods for making the same. In particular, the present disclosure relates to composites that are useful for thermal protection applications, and systems and methods for making the same.

A method for manufacturing a shaker device using 3D-printing (i.e., additive manufacturing). An electromagnet is formed by producing a bobbin body and winding an electrical conductor on the bobbin body to form an electromagnet coil. A cylindrical body is 3D-printed and the bobbin body with the electromagnet coil is coupled within an interior of the cylindrical body. A piston assembly is then positioned within the bobbin assembly. The shaker device is operated by controllably applying a magnetic field through the electromagnet coil that impinges a permanent magnet of the piston assembly to cause movement of the cylindrical body relative to the piston. By using these 3D printing techniques, the composition of materials can be varied within a single component part, fine structural details can be included in the components, and components can be 3D printed directly on each other to eliminate tolerance issues relating to small variations in component size.

A method for manufacturing a shaker device using 3D-printing (i.e., additive manufacturing). An electromagnet is formed by producing a bobbin body and winding an electrical conductor on the bobbin body to form an electromagnet coil. A cylindrical body is 3D-printed and the bobbin body with the electromagnet coil is coupled within an interior of the cylindrical body. A piston assembly is then positioned within the bobbin assembly. The shaker device is operated by controllably applying a magnetic field through the electromagnet coil that impinges a permanent magnet of the piston assembly to cause movement of the cylindrical body relative to the piston. By using these 3D printing techniques, the composition of materials can be varied within a single component part, fine structural details can be included in the components, and components can be 3D printed directly on each other to eliminate tolerance issues relating to small variations in component size.

A method for making a dental appliance configured to position at least one tooth of a patient includes printing a hardenable liquid resin composition on a major surface of a polymeric material to form a pattern thereon, wherein the hardenable liquid resin composition includes a glass ionomer, a resin modified glass ionomer, and mixtures and combinations thereof. A dental appliance is formed from the polymeric material that includes an arrangement of cavities configured to receive one or more teeth.

Processes and material compositions are disclosed for applying polymer additive manufacturing to producing press dies, such as for sheet metal forming. As disclosed in various embodiments, material compositions comprise a thermoplastic, a first filler having low aspect ratio particles and a second filler having high aspect ratio. In at least one embodiment, composites according to the disclosed teachings have a compressive modulus greater than 3500 MPa and a compressive strength greater than 70 MPa, such that the composites have sufficient mechanical properties for press tooling and are amenable to extrusion-type additive manufacturing processes. In at least one embodiment, the use of the disclosed composites with additive manufacturing enables reduced overall mass of tooling by inclusion of voids inside the die.

Processes and material compositions are disclosed for applying polymer additive manufacturing to producing press dies, such as for sheet metal forming. As disclosed in various embodiments, material compositions comprise a thermoplastic, a first filler having low aspect ratio particles and a second filler having high aspect ratio. In at least one embodiment, composites according to the disclosed teachings have a compressive modulus greater than 3500 MPa and a compressive strength greater than 70 MPa, such that the composites have sufficient mechanical properties for press tooling and are amenable to extrusion-type additive manufacturing processes. In at least one embodiment, the use of the disclosed composites with additive manufacturing enables reduced overall mass of tooling by inclusion of voids inside the die.